6452... Instructions for opening and replacing parts in refrigerant circuit
WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2011 BMW 328xi, 2011 BMW 328i, 2011 BMW 323i, 2010 BMW 335xi, and 2010 BMW 335i. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
- Avoid contact with refrigerant and refrigerant fluid
- Follow safety information for handling R134a refrigerant See 6450... SAFETY INSTRUCTIONS FOR HANDLING R134A REFRIGERANT or 6450... INSTRUCTIONS FOR HANDLING REFRIGERANT R 134A
- Follow safety information for HANDLING REFRIGERANT FLUID
IMPORTANT:
- Always use new O-rings each time A/C connections are opened (refer to Electronic Parts Catalogue)
They must not be coated.
Use special tool 00 9 030 WEDGE to install sealing rings without damaging them.
- Open the refrigerant circuit for as short of a period as possible.
- Close all components and lines in the refrigerant circuit and return parts immediately following the removals at openings with special tool 32 1 270 to prevent penetration of moisture or foreign objects.
- If the refrigerant circuit was closed at the openings with special tool 32 1 270 but it remains open for more than 24 hours, the dryer insert for the air conditioning must be replaced.
I. Part replacement as preliminary work fur further repair work and based on gradual leakage
(minor leak, e.g. hairline crack)
Procedure:
- DRAW OFF A/C system, then determine drawn-off refrigerant oil quantity
- Carry out part replacement
- Replace removed refrigerant fluid and additionally top up with new refrigerant fluid according to components replaced:
- Compressor: refer to NOTES ON REPLACING COMPRESSOR
- Evaporator: 10 ml
- Capacitor: 20 ml
- Desiccant insert/dryer flask: 20 ml
- Each replaced refrigerant line: 10 ml
- Capacitor with integrated dryer: 40 ml
- Safety pressure switch and seals: no additional refrigerant fluid
- EVACUATE AND FILL A/C system
II. Part replacement due to sudden leak
(major leak, e.g. pipe break due to accident)
Procedure:
- DRAW OFF A/C system, then determine drawn-off refrigerant oil quantity
- Carry out part replacement
- Replace removed refrigerant fluid and additionally replace with new refrigerant fluid according to parts replaced:
- Compressor: refer to NOTES ON REPLACING COMPRESSOR
- Evaporator: 35 ml
- Capacitor: 35 ml
- Desiccant insert/dryer flask: 55 ml
- Each replaced refrigerant line: 35 ml
- Capacitor with integrated dryer: 55 ml
- Safety pressure switch and seals: no additional refrigerant fluid
- EVACUATE AND FILL A/C system