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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2695 (Heating And Air Conditioning - Repair -- E90) >> 6451 AC housing/evaporator, switching elements >> 6451520 Removing and installing or replacing expansion valve

6451520 Removing and installing or replacing expansion valve

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WARNING: Risk of injury!
Refrigerant circuit is under high pressure!
Follow safety instructions for HANDLING R 134A REFRIGERANT  See 6450... SAFETY INSTRUCTIONS FOR HANDLING R134A REFRIGERANT  or 6450... INSTRUCTIONS FOR HANDLING REFRIGERANT R 134A .
Avoid contact with refrigerant and refrigerant oil.
Follow safety instructions for HANDLING REFRIGERANT OIL  .
IMPORTANT: Risk of damage!
Restart engine only when A/C system has been correctly filled.

Follow INSTRUCTIONS  for opening and replacing parts in refrigerant circuit.

NOTE: If A/C system is opened for more than 24 hours: REPLACE DESICCANT INSERT FOR A/C SYSTEM 

Necessary preliminary tasks 

Release screws (1, 2), disconnect refrigerant lines and lay to one side.

Tightening torque 64 53 2AZ .

Installation: 

Replace sealing rings.

Use special tool 00 9 030 WEDGE to mount sealing rings without damaging them.

Fig 1: Identifying Refrigerant Lines Screws
G04727878Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and remove expansion valve (2).

Tightening torque 64 53 13AZ .

Fig 2: Identifying Expansion Valve And Screws
G04727879Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Place expansion valve (1) exactly on refrigerant lines (2) and (3).

Fit screws of expansion valve (1) and make sure retainer (4) is correctly positioned.

Fig 3: Identifying Expansion Valve, Retainer And Refrigerant Lines
G04727880Courtesy of BMW OF NORTH AMERICA, INC.

After installation