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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2693 (Brakes - Repair - E90) >> Front Brakes >> 3411020 Removing and installing or replacing front left or right brake caliper (Teves)

3411020 Removing and installing or replacing front left or right brake caliper (Teves)

WARNING: This page does not describe the selected car, but rather 13 other vehicles, including the 2011 BMW 328xi, 2011 BMW 328i, 2011 BMW 323i, 2010 BMW 335xi, and 2010 BMW 335i. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).

Necessary preliminary tasks 

After completing work: BLEED BRAKING SYSTEM 

Press clutch pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.

This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.

Fig 1: Securing Clutch Pedal Down To Floor With Pedal Support
G04726335Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, pull brake hose out of holder (1).

IMPORTANT: Grip brake hose at square head (3) to prevent connecting piece from turning in retaining bracket.

Disconnect brake hose from brake line (2).

Installation: 

Tightening torque 34 32 1AZ .

Detach brake hose from brake caliper (4).

Installation: 

Tightening torque 34 32 2AZ .

Fig 2: Identifying Brake Caliper, Brake Line, Brake Hose Square Head And Brake Hose Holder
G04726591Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Never twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.
NOTE: First tighten brake hose on brake caliper.
Move wheels into straight-ahead position.
Insert brake hose in bracket and screw onto brake pipe.

Unscrew guide bolts (1).

Remove brake caliper by pulling upwards.

Installation: 

Clean guide screws only; do not grease.

Check threads.

Replace all guide screws which are not in perfect condition.

Tightening torque 34 11 FRONT BRAKE .

Fig 3: Identifying Guide Bolts
G04726582Courtesy of BMW OF NORTH AMERICA, INC.