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61 13 ... Cutting off, stripping insulation and cutting optical fibres to length

WARNING: This page is about a different car, the 2003 BMW Z8, 2002 BMW Z8, 2001 BMW Z8, and 2000 BMW Z8. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

To cut off, strip insulation and cut optical fibres to length, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 322 (2) from crimping set 61 4 320.

Fig 1: View Of Pliers
G03207260Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.

Cutting optical fibre 

Open pliers (1).

Place optical fibre (2) in cutting device (3).

Close pliers (1) and remove optical fibre (2).

Fig 2: Cutting Optical Fibre
G03207261Courtesy of BMW OF NORTH AMERICA, INC.

Stripping insulation from optical fibre 

Open pliers (1).

Open lever (2) in direction of arrow.

Fig 3: Stripping Insulation From Optical Fibre
G03207262Courtesy of BMW OF NORTH AMERICA, INC.

Slide optical fibre (1) into stripping device (2) until flush at point (3).

Fig 4: Sliding Optical Fibre Into Stripping Device
G03207263Courtesy of BMW OF NORTH AMERICA, INC.

Close pliers (4) fully.

Close clamping lever (5) in direction of arrow.

Open pliers (4) by one tooth notch.

Open clamping lever (5) against direction of arrow again and remove optical fibre (1).

NOTE: A stripping replacement blade set is available under number 61 4 327.

Cutting optical fibre to length 

Important! 

The cutting blade must be replaced prior to each cutting of the optical fibre.

Pull pin (1) in direction of arrow.

Fold up blade retaining link (2) in direction of arrow.

Fig 5: Folding Up Blade Retaining Link
G03207264Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Risk of injury when changing the blade.

Remove blade (1) and replace.

Fig 6: Removing Blade
G03207265Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Make sure blade (1) is correctly seated on locating points (2).

Open pliers (3).

Slide optical fibre (1) into cutting device (2) until insulation of optical fibre (1) butts against clamping device.

Fig 7: Sliding Optical Fibre Into Cutting Device
G03207266Courtesy of BMW OF NORTH AMERICA, INC.

Close pliers (3) fully and keep closed.

Remove optical fibre (1).