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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2605 (Manual Transmission - Repair) >> 2312 Bearing In Housing, Sealing Ring >> 23 12 059 Replacing radial shaft seal for output shaft (GS6- 53BZ/DZ) >> Special tools required

Special tools required

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IMPORTANT: After completion of work, check TRANSMISSION OIL LEVEL .
Use only approved transmission fluid. See MANUAL TRANSMISSION - OPERATING FLUIDS .
Failure to comply with this instruction will result in serious damage to the transmission.

Necessary preliminary tasks: 

Tasks are described in removing PROPELLER SHAFT (CONSTANT-VELOCITY JOINT) .

Brace output flange with special tool 23 0 020.

Release collar nut with special tool 23 2 320.

Release E90, 91 M57T2, E60S85 with special tool 23 0 200.

Installation: 

Mark flange with thermo pin and heat to min. 80°- 100°.

Fig 1: Removing Collar Nut Using Special Tool (23 2 320)
G04726037Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Scalding hazard! Fit flange wearing suitable protective gloves only!
IMPORTANT: Do not drive on flange.

Secure collar nut with Loctite 243.

Detach output flange (1) with special tool 33 1 150 and adapter plate 33 1 154 from output shaft.

Fig 2: Removing Output Flange Using Special Tool (33 1 150) And Adapter Plate (33 1 154)
G04742232Courtesy of BMW OF NORTH AMERICA, INC.

Release screw on special tool 23 3 210.

Slide special tool 23 3 210 over output shaft and screw into sealing ring firmly.

Fig 3: Sliding Special Tool (23 3 210) Over Output Shaft
G04726039Courtesy of BMW OF NORTH AMERICA, INC.

Insert screw into special tool 23 3 210 again and continue turning until sealing ring is pulled out of transmission housing.

If necessary, remove ring spring of sealing ring.

Fig 4: Inserting Screw Into Special Tool (23 3 210)
G04726040Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Coat sealing lips of new radial seal with gear oil.

Drive in radial seal as far as it will go with special tool 23 3 230 and plastic hammer.

Fig 5: Installing Radial Seal Using Special Tool (23 3 230)
G04726041Courtesy of BMW OF NORTH AMERICA, INC.