Replace aluminium screws
Remove oil deflector (2).
Release screws (1).
Tightening torque 11 11 2AZ .
Unfasten screws (2).
Tightening torque 11 11 3AZ .
Installation:
Release screws (1).
Tightening torque 11 11 4AZ .
Unfasten screws (2).
Tightening torque 11 11 2AZ .
Installation:
Release steel screws (1 to 14) from outside inwards.
Tightening torque 11 11 1AZ .
Release screws (1).
Tightening torque 11 11 3AZ .
Installation:
Lift out bedplate.
Remove crankshaft (1) in direction of arrow.
Weight of crankshaft approx. 25 kg.
Remove BEARING SHELLS (2) and guide bearing shell (3), replace if necessary.
Clean all sealing faces with special tool 11 4 470 .
Check adapter sleeves (1) for damage and secure seating; replace if necessary.
Install all BEARING SHELLS .
Installation:
Lubricate all bearing points with engine oil.
Insert crankshaft (1).
Weight of crankshaft approx. 25 kg.
Tighten steel screws (1 to 14) from inside outwards.
Tightening torque 11 11 1AZ .
Tighten screws (2) from inside outwards.
Tightening torque 11 11 2AZ .
Tighten screws (1).
Tightening torque 11 11 4AZ .
Installation:
Tighten aluminium screws exclusively with special tool 00 9 120 .
In the case of aluminium screws, jointing torque and angle of rotation must be observed without fail.
Set up stand with magnetic foot (1) on special tool 11 4 440 .
Set up special tool 00 2 510 on stand.
Position special tool 00 2 510 on crankshaft.
Move crankshaft in direction of arrow.
Determine BEARING PLAY .
Drive in both nozzles (1) with special tool 11 9 360 on left and right into crankcase.