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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2576 (Rear Axle - Repair - E90/E92 (AWD)) >> 3321 Output Shafts >> 3321035 Replacing gaiter on left output shaft (altered sealing cover) >> Installing inner gaiter

Installing inner gaiter

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Push gaiter with cap onto output shaft (1).

Mount special tool 33 2 100 with corresponding shell inserts on output shaft (1).

Press joint (2) over bearing inner race onto output shaft.

Fig 1: Identifying Output Shaft With Joint And Special Tool (33 2 100)
G04726477Courtesy of BMW OF NORTH AMERICA, INC.

Install new circlip (1).

Fig 2: Identifying Circlip
G04726474Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Keep sealing faces of cap and joint (on both sides) clean and free from grease.

Fill joint at both ends with high-temperature grease.

Fig 3: Filling High-Temperature Grease On Joints Ends
G04726479Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!
Do not install gaiter with cap and sealing cover on joint without shims.

Apply a thin coating of sealing compound to sealing faces of sealing cover and cap.

Install sealing cover (1) with two bolts, shims and nuts on joint.

Fig 4: Identifying Sealing Cover
G04726480Courtesy of BMW OF NORTH AMERICA, INC.

Install cap (1) with two bolts, shims and nuts on joint.

Fit hose clamp (2).

Fig 5: Identifying Cap And Hose Clamp
G04726481Courtesy of BMW OF NORTH AMERICA, INC.