3200155 KDS chassis/wheel alignment check with ride height measurement without vehicle load

WARNING: This page is about a different car, the 2011 BMW 328xi, 2010 BMW 335xi, 2010 BMW 328xi, 2009 BMW 335xi, and 2009 BMW 328xi. However, it is still accessible from the selected car via links, so may be relevant.

NOTE:

Read and comply with GENERAL INFORMATION AND DEFINITIONS .
Read and comply with GENERAL CHASSIS DEFINITION .
Check compliance with TEST CONDITIONS , repair vehicle if necessary.
If necessary, prepare vehicle hoist.
Drive vehicle onto vehicle hoist.
NOTE: The front and rear wheels must be positioned centrally on the rotary and sliding plates.
Remove locking pins from both rotary and sliding plates.

Fig 1: Identifying Rotary And Sliding Plates
Courtesy of BMW OF NORTH AMERICA, INC.

IMPORTANT: Only use quick-clamping holders with polycontrol pins (1).
Other quick-clamping holders are not permitted because of the inaccuracy of measurement!

Fig 2: Identifying Quick-Clamping Holders With Poly Control Arm Pins

Courtesy of BMW OF NORTH AMERICA, INC.

Attach quick-clamping holder to vehicle and remove clamping levers in area of front wheels
Attach pickup to quick-clamping holder, align using bubble level and connect to turntables

Fig 3: Removing Front Wheel Clamping Lever Using Quick-Clamping Holder
Courtesy of BMW OF NORTH AMERICA, INC.
If necessary, attach spoiler adapter.

Fig 4: Identifying Spoiler Adapter
Courtesy of BMW OF NORTH AMERICA, INC.
If necessary, switch on chassis alignment system.
Enter customer and vehicle data
Identify chassis version. See 3200... IDENTIFICATION OF SUSPENSION WITHOUT LABEL or and select vehicle
Enter tire inflation pressure and tread depth
Measure and enter vehicle ride height. See MEASURING RIDE-LEVEL HEIGHT OF VEHICLE .
Install brake tensioner.

Fig 5: Locating Brake Tensioner
Courtesy of BMW OF NORTH AMERICA, INC.

E81, E82, E87, E88, E90, E91, E92, E93:

IMPORTANT: Risk of damage!
In order to avoid damaging the front side panel during the "Max. steering angle" drive-in routine, make sure the pickups are removed from the quick-clamping holders/quick-clamping units during output and input alignment. In the process do not detach the connecting cable from the pickups or the rotary plates.

NOTE: After the drive-in routine, reconnect the pickups to the quick-clamping holders/quick-clamping units, align using the bubble levels and secure in place.

Perform input measurement in accordance with equipment manufacturer's instructions.
Compare nominal values. See WHEEL ALIGNMENT E90, E91, E92/AWD .

Only in event of customer complaint (e.g. poor driving performance):

IMPORTANT: Do not remove screws/bolts (front axle support to engine support or body)!

Slacken all screws/bolts (front axle support to engine support or body) and then retighten to specified torque.

Refer to LOWERING FRONT AXLE SUPPORT .

If necessary, adjust front axle and rear axle. See 3200610 ADJUSTING TOE-IN AND CAMBER ON FRONT AXLE or 3200620 ADJUSTING REAR AXLE

IMPORTANT: Only on vehicles with Active Cruise Control:
Because the driving axis is the reference for ACC alignment, it is necessary after an alignment of the rear axle, which alters the driving axis, to check the alignment of the ACC sensor as well!
It is not necessary to check the ACC sensor after only one adjustment of the front axle!

Perform output measurement in accordance with equipment manufacturer's instructions.
Save and print out test record.
Carry out STEERING ANGLE SENSOR ADJUSTMENT/ALIGNMENT FOR ACTIVE STEERING
Insert locking pins into both rotary and sliding plates
Remove chassis/wheel alignment system
Drive vehicle off vehicle hoist
If necessary, carry out ALIGNMENT OF ACC SENSOR