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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2560 (Collision - Body Panel Repair (F01, F02)) >> Outer Roof Skin >> 41 31 010 Replacing Roof Outer Skin (Version With Slide/Tilt Sunroof) >> 2. Joining And Fixing Roof Outer Skin

2. Joining And Fixing Roof Outer Skin

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Fig 1: Securing Roof Pliers With Tensioning Strap
G06890579Courtesy of BMW OF NORTH AMERICA, INC.

Place roof outer skin with 3 helpers evenly and centrally on vehicle.

Fit rear window and roof trim strips to check correct position of roof outer skin.

Mount roof pliers (1) and secure with tensioning strap (2).

IMPORTANT: Position clamping tools only on stiffening impressions (1) in adhesive flange area of roof outer skin.
This ensures that correct distance and thus the correct amount of adhesive between the roof outer skin and the roof frame.
Fig 2: Identifying Roof Outer Skin Adhesive Flange Area
G06890580Courtesy of BMW OF NORTH AMERICA, INC.

Secure roof outer skin at 3 areas with roof pliers and tensioning straps.

Fig 3: Identifying Roof Outer Skin Securing Areas
G06890581Courtesy of BMW OF NORTH AMERICA, INC.

Secure roof outer skin in windscreen area 3 times with large fixing pliers (1).

In rear window area use small fixing pliers (2) 3 times.

Fig 4: Identifying Roof Outer Skin Securing Area In Windscreen
G06890582Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage.
Use a suitable support (1) (approx. 50 x 50 mm) in windscreen area, as otherwise roof pillar (2) may be pressed in.
(3) Roof outer skin
Fig 5: Identifying Support, Roof Pillar And Roof Outer Skin
G06890583Courtesy of BMW OF NORTH AMERICA, INC.