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41 63 003 Replacing Cover Bowl: Notes

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Necessary preliminary tasks: 

NOTE: Carry over schematic representation to the relevant vehicle type.
IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

The following new body parts are required:

Release rubber collar (1) from cover bowl (2) by pressing inward.

NOTE: Rubber collar (1) remains attached to vehicle.
Fig 2: Identifying Rubber Collar And Cover Bowl
G06890716Courtesy of BMW OF NORTH AMERICA, INC.

Press retaining strap (1) inwards and remove.

Remove grommets (2).

NOTE: Grommets (2) are replaced with new cover bowl.
Fig 3: Identifying Retaining Strap And Grommets
G06890717Courtesy of BMW OF NORTH AMERICA, INC.

Turn sleeve (1) through approx. 45° and pull out in direction of arrow.

Fig 4: Turning Sleeve
G06890718Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Locks (1) on left/right of cover (2) must not be damaged.

Fig 5: Identifying Locks On Left/Right Of Cover
G06890719Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For purposes of clarity, picture shows cover bowl removed.

Insert screwdriver to specified measurement a and unlock cover bowl catch.

Measurement a = approx. 10 mm

Fig 6: Identifying Cover Bowl Catch Unlocking Measurement
G06890720Courtesy of BMW OF NORTH AMERICA, INC.

Keep cover bowl tensioned with pliers (1).

Unlock catches individually with screwdriver (2).

Unlock catches in following order:

  1. Top left
  2. Bottom left
  3. Top right
  4. Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 7: Unlocking Catches
G06890721Courtesy of BMW OF NORTH AMERICA, INC.

Close hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 8: Removing Cover Bowl
G06890722Courtesy of BMW OF NORTH AMERICA, INC.