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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2560 (Collision - Body Panel Repair (F01, F02)) >> Luggage Compartment Floor >> 41 12 535 Replace Luggage Compartment Floor And Both Side Members (Tail Panel Trim Removed) >> Removing Side Members And Luggage Compartment Floor

Removing Side Members And Luggage Compartment Floor

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Operation is partially described on the left side. Right side identical.

Open weld joints in area (1).

Fig 1: Identifying Weld Joints Area
G06890432Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Fig 2: Identifying Weld Joints Area
G06890433Courtesy of BMW OF NORTH AMERICA, INC.

Roughly mark severance cut (1) and cut.

Open weld joints in area (2).

Remove luggage compartment floor (3).

Fig 3: Identifying Luggage Compartment Floor And Weld Joints Area
G06890434Courtesy of BMW OF NORTH AMERICA, INC.

View from below.

Open weld joints in area (1).

Fig 4: Identifying Weld Joints Area
G06890435Courtesy of BMW OF NORTH AMERICA, INC.
Fig 5: Identifying Weld Joints Area And Severance Cuts
G06890436Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) approx. 6 mm from edge of component and disconnect.

Mark severance cuts (2) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.
Measurement a = 25 mm
Open weld joints in area (3).
Remove the luggage compartment floor.

Installation note:

Changed joining sequence: Place new component in the areas (1) and (2) from above and install so that it overlaps them.

Mark severance cut (1) flush with side member and cut.

After cutting side member extension (2), open weld joints in area (3).

Installation note: 

Additionally weld new parts in area (4).

Fig 6: Identifying Side Member Extension And Weld Joints Area
G06890437Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) flush with side member and cut.

Remove side member extension (2).

Open weld joints in area (3).

Installation note: 

Additionally weld new parts in area (4) all round.

Fig 7: Identifying Side Member Extension And Weld Joints Area
G06890438Courtesy of BMW OF NORTH AMERICA, INC.