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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2551 (Exhaust System - Repair - F01/F02) >> 1800 Exhaust System, Complete >> 1800020 Removing and installing complete exhaust system (N63) >> Necessary preliminary tasks

Necessary preliminary tasks

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Support exhaust system with special tool 31 2 220.

Fig 1: Supporting Exhaust System Using Special Tool 31 2 220
G06889333Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Tightening torque 18 31 1AZ .

Replace self-locking nuts.

Replace seals.

Fig 2: Identifying Nuts Of Exhaust System
G06889334Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Tightening torque 18 20 1AZ .

Fig 3: Identifying Nuts
G06889335Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 18 20 6AZ .

Only when independent heating is fitted: release screw (2) on metering pump.

Tightening torque 18 20 7AZ .

Release screws (3) on underbody panels.

Remove reinforcement plate (4).

Fig 4: Identifying Screw On Metering Pump, Screw On Underbody Panels And Reinforcement Plate
G06889336Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Slacken nut (1).

Tightening torque 18 20 4AZ .

Fig 5: Identifying Exhaust System Nut
G06889337Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Tightening torque 18 20 5AZ .

Fig 6: Identifying Unscrew Nuts
G06889338Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Slacken nut (1).

Tightening torque 18 20 5AZ .

Detach hose (2) on vacuum unit.

Lower and remove exhaust system with assistance of a second person.

Fig 7: Identifying Nut And Hose On Vacuum Unit
G06889339Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Check rubber mount for damage.

If necessary, replace damaged rubber mounts.

Check exhaust system for leaks.