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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2548 (Body Equipment - Repair - F01/F02) >> Rear Door Locks, Handles, Fittings >> 51 22 090 Removing and installing/replacing door lock in left or right rear door

51 22 090 Removing and installing/replacing door lock in left or right rear door

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Necessary preliminary tasks: 

Installation note: 

Check function of child safety catch, as problems may arise:

Disconnect Bowden cable at bottom (1) and top (3) from door lock (2).

Installation note: 

Bowden cable must be correctly engaged in locators in door lock (2).

Bowden cable must be laid without kinks in bend to door lock (2).

Seal (4) must be correctly fitted on Bowden cable.

IMPORTANT: Door can not be opened if Bowden cable (1) is incorrectly laid.
Fig 1: Disconnecting Bowden Cable At Bottom And Top From Door Lock
G06885573Courtesy of BMW OF NORTH AMERICA, INC.

Unclip locking rod (1).

Fig 2: Identifying Locking Rod
G06885574Courtesy of BMW OF NORTH AMERICA, INC.

Version with Soft Close Automatic: 

Disconnect plug connection (1).

Unfasten screws (2).

Tightening torque 51 22 7AZ .

Fig 3: Identifying Plug Connection And Screws
G06885575Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not damage door lock seal when removing.

Release screws (1).

Tightening torque 51 22 1AZ .

Remove door lock if necessary with Soft Close Automatic.

Fig 4: Identifying Door Lock With Screws
G06885576Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Seal (1) on door lock (3) must not be damaged.

Fig 5: Identifying Seal And Door Lock
G06885577Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Version with Soft Close Automatic: 

Make sure Soft Close Automatic drive (1) is installed in correct installation position. Control line (3) must not be twisted around Bowden cable (2).

Make sure control line (3) is correctly laid in guides (4).

Fig 6: Identifying Automatic Soft Close System Drive, Bowden Cable And Control Line
G06885578Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Fig 7: Sliding Special Tool (51 2 190) Into Rotary Striker
G06885579Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

IMPORTANT: To tension door lock (1), it is only permitted to tighten knurled screw (2) by a further 1 to 1.5 turns (max.) (risk of damage).

Door lock seal must rest uniformly on inner door plate (water ingress).

Fig 8: Installing Pre-Tension Door Lock With Knurled Screw Using Special Tool (51 2 190)
G06885580Courtesy of BMW OF NORTH AMERICA, INC.