LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2548 (Body Equipment - Repair - F01/F02) >> Lids >> 41 63 003 Replacing cover bowl >> Notes

41 63 003 Replacing cover bowl: Notes

WARNING: This page does not describe the selected car, but rather 31 other vehicles, including the 2015 BMW Alpina B7L, 2015 BMW Alpina B7, 2015 BMW 750i, 2015 BMW 750Li, and 2015 BMW 740i. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

NOTE: Carry over schematic representation to the relevant vehicle type.
IMPORTANT: Deformation of the sheet metal flanges in the side panel and the wheel arch results in permanent vehicle leakage. Carry out removal/installation with great care.

Following new body parts are required:

Fig 1: Identifying Filler Bowl
G06885509Courtesy of BMW OF NORTH AMERICA, INC.

Release rubber collar (1) from cover bowl (2) by pressing inward.

NOTE: Rubber collar (1) remains attached to vehicle.
Fig 2: Identifying Rubber Collar And Cover Bowl
G06885510Courtesy of BMW OF NORTH AMERICA, INC.

Press retaining strap (1) inwards and remove.

Remove grommets (2).

NOTE: Grommets (2) are replaced with new cover bowl.
Fig 3: Identifying Retaining Strap And Grommets
G06885511Courtesy of BMW OF NORTH AMERICA, INC.

Turn sleeve (1) through approx. 45° and pull out in direction of arrow.

Fig 4: Turning Sleeve
G06885512Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Locks (1) on left/right of cover (2) must not be damaged.

Fig 5: Identifying Locks And Cover
G06885513Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For purposes of clarity, picture shows cover bowl removed.

Insert screwdriver to specified measurement a and unlock cover bowl catch.

Measurement a = approx. 10 mm

Fig 6: Identifying Cover Bowl Catch Dimension
G06885514Courtesy of BMW OF NORTH AMERICA, INC.

Keep cover bowl tensioned with pliers (1).

Unlock catches individually with screwdriver (2).

Unlock catches in following order:

  1. Top left
  2. Bottom left
  3. Top right
  4. Bottom right

Move screwdriver in opposite direction at both lower catches.

Fig 7: Unlocking Catches
G06885515Courtesy of BMW OF NORTH AMERICA, INC.

Close hinge arm (1).

IMPORTANT: Do not damage sheet metal flange of side panel.

Carefully twist out cover bowl (2) at first at rear in direction of arrow from side panel and remove.

Fig 8: Twisting Out Cover Bowl
G06885516Courtesy of BMW OF NORTH AMERICA, INC.