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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2510 (Fuel System - Repair - F01/F02) >> 1351 INJ.Pump, Regulator, MIXT.Regulator >> 1353170 Removing and installing/replacing all pressure lines (N63) >> Only if injector has to be rotated in fitted position

Only if injector has to be rotated in fitted position

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IMPORTANT: Do not under any circumstances pull injector out of bore!
If the injector is pulled out of the bore hole, the PTFE sealing ring must be replaced! Replacing PTFE sealing ring, refer to 13 53 315  .

Adhere to tightening sequence:

Tighten high-pressure fuel lines with special tool 13 0 160 .

Tighten high-pressure fuel line on injector with torque wrench (2) and special tool (1) 13 0 161. In so doing, grip hexagon head of injector with wrench (3).

Tighten union nuts with special tool (1) 13 0 161.

Tightening torque 13 53 2AZ .

Fig 2: Tightening High-Pressure Fuel Line On Injector Using Torque Wrench And Special Tool (13 0 161)
G06889051Courtesy of BMW OF NORTH AMERICA, INC.

On cylinders 4 and 8 tighten down pressure line (1) to torque (2) and with crowfoot wrench (3). In so doing, grip hexagon head of injector with wrench.

Tightening torque 13 53 2AZ .

Fig 3: Tightening Pressure Line Using Crowfoot Wrench
G06889052Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down pressure line on rail with torque wrench (1) and special tools (2) 00 1 440 , (3) 13 0 162 and (4) 13 0 161.

Tightening torque 13 53 2AZ .

Installation: 

When tightening high-pressure line on rail, note that angle of rotation of special tool 13 0 161 is limited. Re-position special tool if necessary.

Distortion of torque possible!

Fig 4: Tighten Pressure Line On Rail Using Torque Wrench And Special Tools (001440, 13 0 162 And 13 0 161)
G06889053Courtesy of BMW OF NORTH AMERICA, INC.

Remove high-pressure line from high-pressure pump to rail. 

Picture describes the left side, the procedure for the right side is identical.

Release union nuts (1).

Disconnect pressure line (2).

Fig 5: Identifying High Pressure Line With Union Nuts
G06889054Courtesy of BMW OF NORTH AMERICA, INC.

Refit high-pressure line from high-pressure pump to rail. 

Tighten down pressure line (1) hand-tight on rail and injector.

First tighten high-pressure line (1) on high-pressure pump using torque wrench (2) and special tool (3) 00 1 440 .

Tightening torque 13 53 3AZ .

Fig 6: Tightening High-Pressure Line On High-Pressure Pump Using Torque Wrench And Special Tool (00 1 440)
G06889055Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

When tightening high-pressure line on rail, note that angle of rotation of special tool 13 0 140 is limited. Re-position special tool if necessary.

Fig 7: Identifying Angle Of Rotation For Special Tool (13 0 140)
G06889056Courtesy of BMW OF NORTH AMERICA, INC.

Tighten high-pressure line (1) on rail using torque wrench (2), long crowfoot spanner (3) and special tool (4) 13 0 140 .

Tightening torque 13 53 3AZ .

Fig 8: Tightening High-Pressure Line On Rail Using Torque Wrench, Long Crowfoot Spanner And Special Tool (13 0 140)
G06889057Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.

Vent fuel system with BMW diagnosis system.

Check fuel system for leaks.

Check function of DME.