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32 41 060 Removing and installing vane pump for power steering unit (vehicles with N55 engine)

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NOTE:

When replacing power steering pump: 

OIL RESERVOIR  must be replaced in event of metal abrasion, sluggish pump shaft or increased wear!

The filter integrated in the oil reservoir can only absorb a limited amount of foreign particles. If the filter clogs, the hydraulic system can no longer be sufficiently protected.

Metal abrasion is perceived in the oil reservoir as metallically glittering hydraulic fluid.

Replacement of the oil reservoir due to a leak (e.g. at the hose connections) is only required with unavoidable high penetrations of dirt.

WARNING:

DANGER OF POISONING  if oil is ingested/absorbed through the skin!

RISK OF INJURY  if oil comes into contact with eyes and skin!

IMPORTANT:

Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.

Close off hydraulic lines with plugs.

IMPORTANT:

Aluminium screws/bolts must be replaced each time they are released  .

Aluminium screws/bolts are permitted with and without color coding (blue).

For reliable identification:

Aluminium screws/bolts are not magnetic.

Jointing torque and angle of rotation must be observed without fail (risk of damage)! 

Necessary preliminary tasks: 

Release hose clamp (1) and detach suction line from power steering pump.

Installation note: 

Replace hose clamp.

Align suction line by way of marking (2) to power steering pump connection marking.

Fig 1: Identifying Hose Clamp And Intake Pipe Marking
G08420971Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten plug connection (1) and disconnect.

Release screw (2).

Tightening torque 32 41 9AZ .

Installation note: 

Replace aluminium screws. 

Observe screw-fastening sequence!

Fig 2: Identifying Plug Connection And Screw
G08420972Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 32 41 9AZ .

Installation note: 

Replace aluminium screws. 

Observe screw-fastening sequence.

Fig 3: Identifying Screws
G08420973Courtesy of BMW OF NORTH AMERICA, INC.

Turn power steering pump to one side, release screw (1) and detach pressure line (2).

Tightening torque 32 41 6AZ .

Lift out power steering pump.

Installation note: 

Replace all sealing rings.

Make sure hydraulic lines are laid without tension and with sufficient distance to adjoining components.

Fig 4: Identifying Pressure Line And Screw
G08420974Courtesy of BMW OF NORTH AMERICA, INC.

Screw-fastening sequence 

  1. Secure power steering pump with screws
  2. Tighten side screw to 2 Nm
  3. Tighten front screws to 2 Nm
  4. Tighten down front screws to jointing torque and angle of rotation

    Tightening torque 32 41 9AZ .

  5. Release screw at side and check screw fastening points for gap freedom
  6. Tighten down side screws to jointing torque and angle of rotation

    Tightening torque 32 41 9AZ .

After installation: