51 21 200 Removing and installing/replacing outside handle and lock actuator from left or right front door

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, 2001 BMW X5, and 2000 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Remove sound insulation on front door. See 51 48 ... Removing And Installing/Replacing Sound Insulation In Front Door, Left Or Right .

Remove outside handle on front door.

Remove seals (1) and (2) for outside handle.

Fig 1: Removing Seals And For Outside Handle

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Unclip ball head (1).

Detach Bowden cable (2) from support (3) on door lock.

Fig 2: Uncliping Ball Head

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Loosen bolt (1).

Lift out lock actuator (2) towards front and remove to inner door panel.

Installation:

Guide (3) must be located outside metal edge (4).

Lock actuator (5) must be flush with guide (6).

Fig 3: Loosening Bolt

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CAUTION: Bowden cable (1) must not be removed or replaced.
In event of a mix-up, the door will not be able to be opened.
Lock actuator (2) has a red marking on Bowden cable (1).

Fig 4: Removing Bowden Cable

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Installation:

Bowden cable (1) must be fitted correctly with lock actuator (2).

Seal (3) must be fitted - wind noises.

Buffers (4) must be fitted.

Fig 5: Installing Bowden Cable

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If necessary, replace screw (1) on lock actuator (2).

Guide (3) must be flush with support (4).

Fig 6: Identifying Screw On Lock Actuator

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