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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 243 (Body Equipment - Repair Instructions - X5 (4.4L)) >> Front Door Locks, Handles, Fittings >> 51 21 170 Removing and installing or replacing outside handle from left or right front door >> Removal:

51 21 170 Removing and installing or replacing outside handle from left or right front door: Removal:

WARNING: This page is about a different car, the 2003 BMW X5, 2002 BMW X5, 2001 BMW X5, and 2000 BMW X5. However, it is still accessible from the selected car via links, so may be relevant.

Slacken nut (1) on outside handle (2) (do not release fully).

Installation: 

Contact surface (3) of outside handle (2) must rest without play against lock actuator (4).

Tightening torque, see 51 21 5AZ in BODY EQUIPMENT - TIGHTENING TORQUES .

Fig 1: Slackening Nut On Outside Handle
G03252847Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Fit the older outer frame (1) of screw cover (damage to paint).

Pull outside handle (2) as far outwards/upwards as possible and secure in this position with a screwdriver (3).

Fig 2: Fitting Older Outer Frame Of Screw Cover
G03252848Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For removal, the outside handle (1) must remain secured with a screwdriver (3).
  1. A Pull off outside handle (1) from rear lock actuator (2).
  2. B Pull off outside handle (1) in lowest setting (as shown in illustration) from front lock actuator (4).
    Fig 3: Pulling Off Outside Handle In Lowest Setting
    G03252849Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Old outer frame (1) of screw cover must be fitted (damage to paint).

Press lock actuator (1) with a screwdriver (2) fully into "Open" setting.

Mount outside handle in this position.

Fig 4: Pressing Lock Actuator With A Screwdriver
G03252850Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Supports (1) and (2) on outside handle (3) must not be damaged.

Fig 5: Checking Supports And On Outside Handle
G03252851Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

If necessary, replace faulty seals (1) and (2) for outside handle.

Fig 6: Checking Faulty Seals And For Outside Handle
G03252852Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Carry out function check only with door open.