51 21 090 Removing and installing/replacing door lock in left or right front door
Special tools required:
- 51 2 190 , see 51 2 190 DOOR LOCK TENSIONER .
Necessary preliminary tasks:
- Remove rear section of power window unit, see 51 33 000 Removing and installing (replacing) power window unit in left or right front door .
Driver's side only:
- Remove cover on outside handle, see 51 21 181 Removing and installing/replacing cover on outside handle with lock cylinder .
Disconnect Bowden cable at bottom (1) and top (3) from door lock (2).
If necessary, release cable holder on door lock (2).
Installation:
Bowden cable must be correctly engaged in locators in door lock (2).
Bowden cable must be laid without kinks in bend to door lock (2).
Seal (4) must be correctly fitted on Bowden cable.
Unclip lock knob control rod (1).
Unlock and disconnect plug connection (2) at lugs (3).
Version with Soft Close Automatic:
Disconnect plug connection (1).
Release screws (2).
Release screws (1).
Remove door lock (2) from inside.
Pull door lock (2) with special tool into corner (3).
Installation:
Seal (1) on door lock (2) must not be damaged.
Adapter switching socket (4) must be correctly engaged.
Door wiring harness must be correctly laid in guide (2).
Installation:
Version with Soft Close Automatic:
Make sure Soft Close Automatic drive (1) is installed in correct installation position. Control line (3) must not be twisted around Bowden cable (2).
Make sure control line (3) is correctly laid in guides (4).
Installation:
- Install door lock and insert screws (1), do not tighten down.
- Slide special tool 51 2 190 into opened rotary latch until latch engages in first stage.
Installation:
- Pretension door lock (1) with knurled screw (2) until special tool 51 2 190
just contacts corner points (3).IMPORTANT: To tension door lock (1), it is only permitted to turn knurled screw (2) by a further 1 to 1.5 turns (max.) (risk of damage).
Door lock seal must rest uniformly on inner door plate (water ingress). - Tighten down door lock screws, tightening torque 51 21 1AZ , see 51 21 FRONT DOOR LOCKS HANDLES .