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Preparation Of New Part

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Mark side member new parts in accordance with severance cuts on vehicle and cut.

Adjust side member new parts to fit with alignment bracket or universal mount and with tail panel.

Prepare REINFORCEMENT PLATES  at severance cuts on side members.

Most of operation is described on the left side. Right side identical.

Position and secure luggage compartment floor middle section from below.

In areas (1) to (3), set 4.2 mm diameter bore holes for blind rivets.

Area Number
1 9
2 6
3 6
Fig 1: Identifying Blind Rivets Areas
G08528555Courtesy of BMW OF NORTH AMERICA, INC.

Adjust luggage compartment floor to fit and secure.

In areas (1) to (3), set Ø4.2 mm bore holes for BLIND RIVETS N3 .

Area Number
1 1
2 1
3 3
Fig 2: Identifying Blind Rivets Areas
G08528556Courtesy of BMW OF NORTH AMERICA, INC.

In areas (1) to (3), set Ø 4.2 mm bore holes for blind rivets N3.

Area Number
1 4
2 4
3 1
Fig 3: Identifying Blind Rivets Areas
G08528557Courtesy of BMW OF NORTH AMERICA, INC.

In area (1), set four Ø 4.2 mm bore holes for blind rivets N3.

Remove new parts again and deburr holes.

NOTE: Side wall hidden for purposes of clarity.
Fig 4: Identifying Blind Rivets Area
G08528558Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not grind new part and body in area of bonding surfaces.