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27 21 020 Replacing radial shaft seal for output flange (ATC 700)

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Special tools required: 

IMPORTANT: After completing work, check oil level  and top up if necessary.
Use only approved oil in this transfer box. See TRANSFER CASE - OPERATING FLUIDS .

Necessary preliminary tasks: 

Release retaining ring (1).

Fig 1: Identifying Retaining Ring
G04745126Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace O-ring in output flange.

Check that O-ring is in correct position.

Fig 2: Identifying O-Ring In Output Flange
G04745128Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: The propeller shaft may move when the output flange is pushed on. The retaining ring can thus no longer be fitted.

Installation: 

Fig 3: Installing Retaining Ring
G04787540Courtesy of BMW OF NORTH AMERICA, INC.

Drive a hole into radial shaft seal (1) using a center punch (2).

IMPORTANT: Do not use a drill as metal shavings from drilling may result in transmission malfunction.
Fig 4: Driving Hole Into Radial Shaft Seal Using Centre Punch
G04794265Courtesy of BMW OF NORTH AMERICA, INC.

Screw in special tool 23 0 490  .

Drive out radial shaft seal (1) with impact weight (2).

Fig 5: Driving Out Radial Shaft Seal Using Impact Weight
G04794266Courtesy of BMW OF NORTH AMERICA, INC.

Drive in radial shaft seal with special tool 27 1 480  .

Fig 6: Driving In Radial Shaft Seal Using Special Tool 27 1 480
G04787544Courtesy of BMW OF NORTH AMERICA, INC.

Add final details to vehicle.

Check oil level.

Check transmission for leaks.