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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2278 (Fuel System - Repair (N54)) >> Injection Nozzle And Lines >> 13 53 192 Removing and installing or replacing a high-pressure line (N54, N53) >> Installing pressure line

Installing pressure line

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Installation of pressure rail is described separately from removal.

Same procedure for all pressure lines.

Copper seals that may be fitted (1) are no longer needed and must be removed.

If using the pressure line, apply a light coating of gear oil to the thread. New pressure lines are already coated.

Fig 1: Identifying Copper Seals
G05501985Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Connect pressure line (1) without tension only.
To ensure distortion-free installation of the pressure line and to avoid damaging the thread, it must be possible for both nuts to be screwed on easily by hand!
If the nuts cannot be easily screwed on by hand, the injector must be turned into the installation position! 
Fig 2: Connecting Pressure Line
G05501977Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Description of "Turning injector into installation position" in the following two work steps.
Only if injector has to be turned into installation position: 
IMPORTANT: Do not under any circumstances pull injector out of bore!
If the injector is pulled out of the bore hole, the PTFE sealing ring must be replaced! Replacing PTFE sealing ring, refer to 13 53 310 Removing and installing or replacing an injector (N54, N53) .
Fig 3: Turning Injector
G05501978Courtesy of BMW OF NORTH AMERICA, INC.

Tighten down screw for holding-down element (1).

Tightening torque 13 53 5AZ .

Fig 4: Tightening Down Screw For Holding-Down Element
G05501980Courtesy of BMW OF NORTH AMERICA, INC.

Adhere to tightening sequence:

When tightening nut (1) on injector, grip hexagon head of injector with wrench (3).

Tighten down nuts with special tool 37 1 151. 

Tightening torque 13 53 8AZ .

Fig 5: Tightening Nut On Injector
G05501981Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.

Check fuel system for leaks.

Check function of DME.