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52 13 405 Replacing backrest cover for left or right front seat (normal / manual)

WARNING: This page is about a different car, the 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See SEATS - SPECIAL TOOLS .

Necessary preliminary tasks: 

Version with seat heating only: 

Unfasten plug connection (1) and disconnect.

Disconnect cable straps.

Release wiring harness (2) from cable holders on seat mechanism.

IMPORTANT: Feed the wiring harness carefully through the seat and backrest mechanism as the edges of the frame can be sharp.
Fig 1: Identifying Plug Connection And Wiring Harness
G04727036Courtesy of BMW OF NORTH AMERICA, INC.

Detach backrest cover (1) from backrest frame.

Fig 2: Detaching Backrest Cover From Backrest Frame
G04727037Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For the following tasks, be sure without fail  to:
  • Remove and install side airbag

Detach mounting strip (4) from flexmat.

Carefully pull airbag module (3) with threaded pins out of backrest frame and feed out between padding (1) and inner bag (2).

Set down airbag module (3) to one side.

Fig 3: Detaching Mounting Strip From Flexmat
G04727038Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Pull inner bag (1) fully over airbag module and threaded pins.

Feed in mounting strip (2) of inner bag (1) through backrest frame.

Insert threaded pins into backrest frame and secure with new nuts.

No inner bag material is permitted to project through the hole in the inner frame.

Install nuts and tighten down.

Tightening torques 72 12 02AZ  , see 72 12 AIRBAG MODULES .

Fig 4: Pulling Inner Bag
G04727039Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Inner bag must be between airbag module and backrest frame! 

Engage mounting strip (1) of inner bag in flexmat.

Position inner bag (2) smoothly over backrest frame.

Engage backrest cover (3) in backrest frame.

Fig 5: Identifying Mounting Strip And Inner Bag With Backrest Cover
G04727040Courtesy of BMW OF NORTH AMERICA, INC.

Pull off backrest cover (1) with padding sideways and towards top from backrest frame.

Fig 6: Pulling Backrest Cover
G04727041Courtesy of BMW OF NORTH AMERICA, INC.

Release all retainers in marked area.

Remove backrest cover from padding.

NOTE: Remove all remnants of retainers from backrest cover and padding.
Fig 7: Identifying Backrest Cover Retainers Marked Area
G04727042Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Bend new retainer (2) with special tool 52 0 050  .

  1. Padding
  2. Retainer
  3. Trim thread in padding
  4. Trim wire in backrest cover
  5. Back-rest cover
Fig 8: Bending Retainer With Special Tool (52 0 050)
G04727043Courtesy of BMW OF NORTH AMERICA, INC.

Replacement of backrest cover: 

Pull trim threads out of backrest cover.

Cut new backrest cover to size and insert trim threads.

Fig 9: Identifying Backrest Cover Cutting Area
G04727044Courtesy of BMW OF NORTH AMERICA, INC.