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51 16 992 Disassembling and assembling lock cylinder (lock cylinder removed)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Necessary preliminary tasks: 

If necessary, remove lock cylinder  . 

NOTE:
  • Lock cylinder repair kit *(part number: 9 061 387) applicable to:

    E30

  • Lock cylinder repair kit *(part number: 9 061 388) applicable to: 

    E31, E32, E34, E36, E38, E39

  • Lock cylinder repair kit *(part number: 7 001 461) applicable to: 

    E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E85, E86, E90, E91, E92, E93

  • * Sourcing reference: BMW Parts Service

Sort supplied retainers (1) by stamped numerical sequence (X) in ascending order and number (Y).

Fig 1: Identifying Supplied Retainers
G06180372Courtesy of BMW OF NORTH AMERICA, INC.

Insert spring (1) into first lock cylinder position (2).

NOTE: Lock cylinder version (2) differs from vehicle to vehicle.
Fig 2: Identifying Spring And First Lock Cylinder Position
G06180373Courtesy of BMW OF NORTH AMERICA, INC.

Insert retainer (1) with lowest number (X) of first position (Y) in lock cylinder (2) and snap audibly into place.

NOTE: Number of retainers (1) differs from vehicle to vehicle.
Fig 3: Identifying Retainer And Lock Cylinder
G06180374Courtesy of BMW OF NORTH AMERICA, INC.

Insert ignition key (1) into lock cylinder (3) and check whether retainer (2) is flush with housing.

Fig 4: Identifying Ignition Key, Lock Cylinder And Retainer
G06180375Courtesy of BMW OF NORTH AMERICA, INC.

If retainer (2) is not OK, press retainer (2) out of lock cylinder (3) with a suitable tool (1).

Continue with next number (X) higher of first position (Y) until retainer is OK.

The continue with all the other positions in accordance with the above-mentioned procedure.

Fig 5: Identifying Retainer, Lock Cylinder And Tool
G06180376Courtesy of BMW OF NORTH AMERICA, INC.