41 14 511 Rear Left Wheel Arch Complete Replacement (Rear Left Side Panel Removed)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Spot-weld bonding is used on this vehicle. Observe specific procedure .

Use only approved spot-welding apparatus for repairs!

Place vehicle on straightening bench.

(1) C-pillar reinforcement
(2) Wheel arch, outer, rear
(3) Support, wheel arch
(4) Wheel arch, rear, inner half
(5) Support, frame side member
(6) Shaped part, C-pillar, outer (not shown)
(7) Rear entrance shaped part (not shown)

Fig 1: C-Pillar Reinforcement, Wheel Arch, And Support

Courtesy of BMW OF NORTH AMERICA, INC.

Secure door opening at spot-welding flanges with support strut (1).

Fig 2: Spot-Welding Flanges With Support Strut

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 3: Weld Joint Areas And Cut Mark Area

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 140 mm from roof edge.

Open weld joints in areas (2).

Installation:

Weld in reinforcement plate at severance cut.

Apply window glass adhesive to cavity acoustic baffles (3).

Fig 4: Weld Joint Areas And Cut Mark Area

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cut (1) in accordance with measurement and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = approx. 30 mm from lock striker reinforcement.

Open weld joints in areas (2).

Installation:

Apply window glass adhesive to cavity acoustic baffle (3).

Open weld joints in areas (1).

Installation:

Weld new components in areas (2) additionally.

Fig 5: Weld Joint Areas And Weld New Components Areas

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Rear parcel shelf not shown.
Open weld joints in areas (1).

Installation:

Weld new components in areas (2) additionally.

Fig 6: Weld Joint Areas And Weld New Components Areas

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Rear parcel shelf not shown.
Open weld joints in area (1).

Installation:

Weld new components in area (2) additionally.

Fig 7: Weld Joint Areas And Weld New Components Areas

Courtesy of BMW OF NORTH AMERICA, INC.

Preparation of new part:

Mark new part in accordance with severance cut on vehicle + 20 mm extra material and cut (1).

Slide new part under weld spot flange in area (3).

Plug weld in areas (2) and (3).

Fig 8: Weld Joint Areas And Plug Weld Areas

Courtesy of BMW OF NORTH AMERICA, INC.