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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2261 (Collision - Body Panel Repair (E92 & E93) Coupe & Convertible) >> Support Members >> 41 11 300 Cover For Longitudinal Member With Left Door Pillar Replacement (Partial Replacement B-Pillar)

41 11 300 Cover For Longitudinal Member With Left Door Pillar Replacement (Partial Replacement B-Pillar)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Use only approved spot-welding apparatus  for repairs.

Place vehicle on straightening bench.

G04726816Courtesy of BMW OF NORTH AMERICA, INC.
G04726817Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cuts in accordance with specified measurements and cut.

IMPORTANT: Cut outer plate only for following severance cuts.

Measurement a = approx. 128 mm behind hole dia. 25 mm.

Measurement b = approx. 100 mm from roof edge.

Measurement c = approx. 80 mm below cut b.

Measurement d = approx. 190 mm from center point of hole dia. 20 mm.

Open weld joints in areas (1).

Installation: 

Cut out metal section (2) is needed again for sealing.

Weld in reinforcing panels  at all severance cuts.

Mark severance cut in accordance with specified measurement and cut.

IMPORTANT: Cut outer metal plate only for following severance cut.

Measurement a = 140 mm from roof edge.

Installation: 

Weld in reinforcement plate   at severance cut.

Fig 1: Cut Mark Area
G04726818Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: View from inside
Open weld joints in areas (1).
Fig 2: Weld Joint Areas
G04726819Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: View from inside
Open adhesive bonds in areas (1).
Fig 3: Adhesive Bonds Area
G06201614Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: View from below
Open weld joint in area (1).
Fig 4: Weld Joint Areas
G04726821Courtesy of BMW OF NORTH AMERICA, INC.
Fig 5: Weld Joint Areas
G04726822Courtesy of BMW OF NORTH AMERICA, INC.

Installation information: 

Mark new part in accordance with severance cuts on vehicle and cut.

Apply window glass adhesive  to cavity acoustic baffle (1).

Apply adhesive  in areas (2).

Adjust new part to fit with straightening attachment or universal mount.