41 35 102 Rear Left Side Panel Replacement (Partial Replacement Before Longitudinal Member Cover)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Use only approved spot-welding apparatus for repairs.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

(1) Partial section, rear side panel

Fig 1: Partial Section, Rear Side Panel

Courtesy of BMW OF NORTH AMERICA, INC.

Fig 2: Cut Mark Area

Courtesy of BMW OF NORTH AMERICA, INC.

Mark severance cuts in accordance with specified measurements and cut.

IMPORTANT: Cut outer metal sheet only.

Measurement a = 100 mm from roof edge

Measurement b = approx. 90 mm from middle of lower lock striker screw point

Open weld joints in areas (1).

Installation information:

Apply window glass adhesive to cavity acoustic baffles (2).
Weld in reinforcement plate s at severance cuts.

Open weld joints in areas (1).

Open brazed joint in areas (2).

Fig 3: Cut Mark Area And Brazed Joint Areas

Courtesy of BMW OF NORTH AMERICA, INC.