41 35 101 Rear Left Side Panel Replacement

Use only approved spot-welding apparatus  for repairs.

Remove or cover those vehicle components in the repair area which are susceptible to heat or dust.

Place vehicle on straightening bench.

Following new body parts are required:

• (1) Side panel, rear
  Fig 1: Side Panel, Rear

  Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Open brazed joint in area (2).

Spot-weld bonding is used on this vehicle. Observe specific procedure   .

Fig 2: Weld Joint Areas And Brazed Joint Area

Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in areas (1).

Open brazed joints in areas (2).

Fig 3: Weld Joint Areas And Brazed Joint Area

Courtesy of BMW OF NORTH AMERICA, INC.

Open weld joints in area (1).

Open brazed joints in areas (2).

Fig 4: Weld Joint Areas And Brazed Joint Area

Courtesy of BMW OF NORTH AMERICA, INC.

Open MIG soldered joints in area (1).

Installation: 

MAG-weld new part in area (1).

Fig 5: MAG-Weld Area

Courtesy of BMW OF NORTH AMERICA, INC.

Open brazed joint in area (1).

Installation: 

When sealing in area (2), ensure sufficient clearance for outer window cavity cover strip.

Fig 6: Brazed Joint Area And Sealing Area

Courtesy of BMW OF NORTH AMERICA, INC.