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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2261 (Collision - Body Panel Repair (E92 & E93) Coupe & Convertible) >> Front Side Doors >> 41 51... Front Side Doors Hinge Bushing Replacement (Door Removed)

41 51... Front Side Doors Hinge Bushing Replacement (Door Removed)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See BODY - SPECIAL TOOLS .

Special tool kit 41 1 150  comprises:

Bushing 41 1 151 

Bolt 41 1 152 

Fig 1: Bushing And Bolt
G04726967Courtesy of BMW OF NORTH AMERICA, INC.

Cut off hinge bushing in area (1) with chisel.

Drive out remainder of hinge bushing with punch.

Fig 2: Hinge Bushing Area
G04726968Courtesy of BMW OF NORTH AMERICA, INC.

Insert bolt 41 1 152  with new hinge bushing (2) into hinge.

Screw bushing 41 1 151  with flat end (3) pointing upwards onto bolt 41 1 152  .

Turn bushing 41 1 151  until taper (1) borders hinge bushing (2).

Screw off bushing 41 1 151  again.

Fig 3: Hinge Bushing And Bolt
G04726969Courtesy of BMW OF NORTH AMERICA, INC.

Twist bushing 41 1 151  with flat end (1) onto bolt 41 1 152  .

Turn bushing 41 1 151  until gap dimensions (2) are identical.

Fig 4: Flat End And Gap Dimensions
G04726970Courtesy of BMW OF NORTH AMERICA, INC.