LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2257 (Brakes - Repair - E92/E93) >> Front brakes >> 34 11 519 Removing and installing/replacing left or right front brake caliper

34 11 519 Removing and installing/replacing left or right front brake caliper

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).

Necessary preliminary tasks: 

After completing work: Bleed braking system  

Press clutch pedal down to floor and secure with pedal support.

NOTE: The pedal support may only be released when the brake lines are reconnected.
This prevents brake fluid from emerging from the expansion tank and air from entering the system when the brake lines are opened.
Fig 1: Pressing Pedal Down To Floor (Brake Pedal Shown)
G04726335Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, pull brake hose out of holder (1).

IMPORTANT: Grip brake hose at square head (3) to prevent connecting piece from turning in retaining bracket.

Disconnect brake hose from brake line (2).

Installation: 

Tightening torque 34 32 1AZ  . See 34 32 BRAKE LINES .

Detach brake hose from brake caliper (4).

Fig 2: Identifying Brake Caliper, Holder And Brake Line
G04726591Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Tightening torque 34 32 2AZ  . See 34 32 BRAKE LINES .

IMPORTANT: Never twist brake hose when installing it and avoid all contact with parts attached rigidly to the body.
NOTE: First tighten brake hose on brake caliper.
Move wheels into straight-ahead position.
Insert brake hose in bracket and screw onto brake pipe.

Unscrew guide bolts (1).

Remove brake caliper by pulling upwards.

Installation: 

Clean guide screws only; do not grease.

Check threads.

Replace all guide screws which are not in perfect condition.

Tightening torque 34 11 4AZ  . See 34 11 FRONT BRAKE .

Fig 3: Identifying Guide Bolts
G06204007Courtesy of BMW OF NORTH AMERICA, INC.