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34 11 000 Removing and installing/replacing brake pads on both front disc brakes (M3)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See BRAKES - SPECIAL TOOLS .

IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad).
So as not to damage the surface coating, if possible do not mechanically clean the guide surfaces for the brake pads on the brake caliper holder. Instead, clean with brake cleaner BMW part no. 83 19 2 147 681 and apply a thin coating of Never Seez Compound brake pad paste BMW part no. 83 23 9 407 830.
IMPORTANT: European version only.
Sport brake pads for M3:

Necessary preliminary tasks: 

Lever out retaining spring (1) in direction of arrow towards rear.

Installation: 

Attach retaining spring (1) first at top and bottom and then allow retaining lug (2) to engage in recess of brake caliper housing.

Fig 1: Identifying Retaining Spring And Retaining Lug
G04742620Courtesy of BMW OF NORTH AMERICA, INC.

Remove plastic plugs (1).

Fig 2: Identifying Plastic Plugs
G06203987Courtesy of BMW OF NORTH AMERICA, INC.

Left:

Pull brake pad wear sensor (1) towards rear out of pad.

Release guide screws (2) with special tool 34 1 080  . Withdraw brake caliper backwards.

Installation: 

Only clean guide screws; do not grease.

Check threads.

Replace all guide screws which are not in perfect condition.

Tightening torque 34 11 4AZ  . See 34 11 FRONT BRAKE .

Fig 3: Identifying Brake Pad Wear Sensor
G05476857Courtesy of BMW OF NORTH AMERICA, INC.

Press back brake pads and piston with special tool 34 6 320  .

IMPORTANT: When forcing piston back:
  • Pay attention to brake fluid level in expansion tank; brake fluid that spills over will damage paintwork.
Fig 4: Pressing Back Brake Pads And Piston With Special Tool
G04742623Courtesy of BMW OF NORTH AMERICA, INC.

Press brake pads inwards and remove.

The two brake pads are seated with a spring in the piston or in the brake caliper housing and must not be mixed up.

IMPORTANT: Mark any worn brake pads.

In the event of one-sided brake pad wear, do not change brake pads round.

Observe minimum thickness of brake linings  . See BRAKES - TECHNICAL DATA .

Clean brake pads.

Do not apply grease to brake pad backplate.

Fig 5: Identifying Brake Pads
G04742624Courtesy of BMW OF NORTH AMERICA, INC.

Check minimum brake disc thickness:

Fig 6: Checking Brake Disc Thickness
G04726574Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: In the case of M vehicles and perforated brake discs, new brake pads may only be installed if the brake disc thickness is greater than the minimum brake disc thickness  (MIN TH). See BRAKES - TECHNICAL DATA .
NOTE: The minimum brake disc thickness is configured in such a way that it lasts the life of a further set of brake pads (does not apply to M vehicles and perforated brake discs).

Check dust sleeve (1) for damage and replace if necessary. Clean contact surface (2) of brake piston with brake cleaner and apply a thin coating of brake pad paste  .

IMPORTANT: Dust sleeve must not come into contact with anti-squeak compound as this may cause the dust sleeve to swell.
Fig 7: Identifying Dust Sleeve And Contact Surface
G05476861Courtesy of BMW OF NORTH AMERICA, INC.

Clean contact surfaces (1) and (2) of brake pad tee heads/brake caliper housing with brake cleaner and apply a thin coating of brake pad paste  .

NOTE: Grease contact surfaces on brake caliper at top and bottom.
Fig 8: Identifying Contact Surfaces Of Brake Pad Tee Heads/Brake Caliper Housing
G04726587Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT:
  • Do not grease contact surface (1).
  • Clean contact surface (1) with brake cleaner.

    Contact surface must be free from oil and grease.

Fig 9: Identifying Contact Surface
G06203994Courtesy of BMW OF NORTH AMERICA, INC.

Brake pad with adhesive film must be installed in each case on the outside in direction of travel!

Detach protective film (1) from brake pad and install pad.

Fig 10: Identifying Protective Film
G06203995Courtesy of BMW OF NORTH AMERICA, INC.

So as not to damage the surface coating, if possible do not mechanically clean  the guide surfaces for the brake pads on the brake caliper holder. Instead, clean with brake cleaner  and apply a thin coating of Never Seez Compound brake pad paste.

Fig 11: Identifying Brake Caliper Holder
G04726589Courtesy of BMW OF NORTH AMERICA, INC.

So as not to damage the surface coating, if possible do not mechanically clean  pad guides (1). Instead, clean with brake cleaner  and apply a thin coating of Never Seez Compound brake pad paste.

Fig 12: Identifying Pad Guides
G04794699Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: After completing work:
  • Fully depress brake pedal several times so that brake pads contact brake discs.
  • When installing new brake pads at front and rear axles, brake fluid level must be brought up to "MAX" marking.
  • Read and comply with notes on braking in new brake discs / brake pads   .
  • If necessary, when replacing pads, reset CBS display in accordance with factory specification.