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33 21 ... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear differential)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See REAR AXLE - SPECIAL TOOLS .

WARNING: Risk of injury!
It is not permitted to use the impact screwdriver to press out and draw in the output shaft.
IMPORTANT: Risk of damage!
To avoid damaging the output shaft and adjoining parts, it is essential during the pressing-out process to repeatedly check and if necessary correct the position of the output shaft.
IMPORTANT: To avoid damaging the dust sleeve, use special tool 33 2 160  to press out and draw in the output shaft after removing the brake disk.
NOTE: Rounded inside edge of special tool 33 2 160  must point to drive flange.
Fig 1: Identifying Special Tool
G06201440Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 200: 

Secure output shaft against falling out.

Screw on special tool 33 2 203  , 33 2 207  and 33 2 201  with all wheel studs to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 201  with special tools 33 2 202  and 33 5 070  .

Fig 2: Pressing Output Shaft Out Of Drive Flange
G06201441Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 205  / 33 2 206  onto output shaft.

Fig 3: Inserting Output Shaft Into Drive Flange
G06201442Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 201  with three wheel studs to drive flange.

Draw in output shaft with special tool 33 2 205  up to stop; in so doing, grip basic body 33 2 201  with special tools 33 2 202  and 33 5 070  .

Fig 4: Mounting Special Tool With Three Wheel Studs To Drive Flange
G06201443Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 33 2 100: 

Secure output shaft against falling out.

Screw on special tool 33 2 111  , 33 2 117  and 33 2 116  with all  wheel studs to drive flange.

Press output shaft out of drive flange; in so doing, grip basic body 33 2 116  with special tools 33 2 202  and 33 5 070  .

Fig 5: Securing Output Shaft
G06201444Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: No oil permitted on shaft journal thread!

Lightly oil spline teeth of output shaft.

Insert output shaft into drive flange.

Screw special tool 33 2 118  / 33 2 119  onto output shaft.

Fig 6: Inserting Output Shaft Into Drive Flange
G06201445Courtesy of BMW OF NORTH AMERICA, INC.

Mount special tool 33 2 116  with three wheel studs to drive flange.

Draw in output shaft with special tool 33 2 115  up to stop; in so doing, grip basic body 33 2 116  with special tools 33 2 202  and 33 5 070  .

Fig 7: Mounting Special Tool With Three Wheel Studs To Drive Flange
G06201446Courtesy of BMW OF NORTH AMERICA, INC.