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31 31 041 Replacing front left or right spring strut (M3)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

FRONT AXLE - SPECIAL TOOLS

WARNING: Prior to each use of the special tool 31 3 340  , it is essential to read the associated Owner's Handbook fully!
All the safety precautions and instructions contained in the Owner's Handbook must be strictly  observed!
Failure to observe these safety precautions and instructions increases the risk of serious physical injury, damage to your health and damage to property and equipment!
IMPORTANT:
  1. Prior to each use, check the special tools for defects, modifications and operational reliability.
  2. Damaged/modified special tools must not be used!
  3. No changes or modifications may be made to the special tools!
  4. These special tools are intended solely for the purpose of tightening and relieving cylindrical and tapered suspension springs.
  5. Keep special tools dry, clean and (down to the spindle) free from grease.
  6. The use of an impact screwdriver on special tool 31 3 341  is prohibited!
  7. Do not compress coil spring to full extent.

Necessary preliminary tasks: 

Removing: 

Clamp special tool 31 3 341  in vice.

Fit special tools 31 3 351  from above on special tool 31 3 341  until locking pins (1) can be felt and heard to snap into place.

Check seating of special tools 31 3 351  , correct if necessary.

Fig 1: Clamping Special Tool (31 3 341) In Vice
G06203938Courtesy of BMW OF NORTH AMERICA, INC.

Clean coil spring to remove all coarse dirt and mount on special tools 31 3 351  .

Turn spring strut until lower end of coil spring (1) points upwards.

Fig 2: Identifying Coil Spring With Special Tool (31 3 351)
G06203939Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Danger to life!
The upper and lower coils of the coil spring must be situated entirely in the recess of special tools 31 3 351  .

Compress coil spring until stress on piston rod is relieved.

Fig 3: Compressing Coil Spring
G06203940Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Danger to life!
Nut may only be released if:
  1. the coil spring has been sufficiently tensioned with special tools 31 3 341  and 31 3 351 
  2. the upper and lower coils of the coil spring are situated entirely in the recess of special tools 31 3 351 

Release nut (1) (grip piston rod in so doing) and remove support bearing (2).

Fig 4: Removing Support Bearing
G06203941Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of contamination!
Ensure conditions of absolute cleanliness when handling the two-part support bearing.
Fig 5: Identifying Two-Part Support Bearing
G06203942Courtesy of BMW OF NORTH AMERICA, INC.

Pull off thrust washer (1) and auxiliary damper (2) with gaiter (3) from piston rod of shock absorber (4).

Remove shock absorber (4) sideways from coil spring.

Fig 6: Identifying Thrust Washer And Auxiliary Damper With Gaiter
G06203943Courtesy of BMW OF NORTH AMERICA, INC.

Relieve tension on coil spring and remove from special tools 31 3 351  .

Fig 7: Identifying Special Tool (31 3 351)
G06203944Courtesy of BMW OF NORTH AMERICA, INC.

Assembly: 

IMPORTANT: Risk of mixing up
The lower coil of the coil spring is slightly smaller than the upper coil.
Fig 8: Identifying Coil Spring Installation Position
G06203945Courtesy of BMW OF NORTH AMERICA, INC.

Accommodate coil spring with special tools 31 3 351  .

Turn coil spring until lower end of coil spring (1) points upwards.

Fig 9: Identifying Coil Spring Installation Position
G06203946Courtesy of BMW OF NORTH AMERICA, INC.
WARNING: Danger to life!
Do not compress coil spring to full extent.
The upper and lower coils of the coil spring must be situated entirely in the recess of special tools 31 3 351  .

Tension coil spring.

Fig 10: Identifying Special Tool (31 3 351)
G06203944Courtesy of BMW OF NORTH AMERICA, INC.

Replace spring pad (1).

IMPORTANT: Make sure spring pad (1) is correctly seated on shock absorber. Guide (2) must be correctly seated in opening (3) in shock absorber!
Fig 11: Identifying Spring Pad, Guide And Shock Absorber
G06203948Courtesy of BMW OF NORTH AMERICA, INC.

Check auxiliary damper and gaiter for damage, replace if necessary.

Fig 12: Identifying Auxiliary Damper
G06203949Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Make sure thrust washer and folding of gaiter are correctly positioned (see picture).

Insert shock absorber (4) in tensioned coil spring.

Slide auxiliary damper (2) with gaiter (3) onto piston rod.

Attach thrust washer (1) to piston rod.

Fig 13: Identifying Thrust Washer And Auxiliary Damper With Gaiter
G06203943Courtesy of BMW OF NORTH AMERICA, INC.

Replace spring pad (1).

IMPORTANT: Make sure spring pad (1) is correctly seated on support bearing.
Fig 14: Identifying Spring Pad
G06203951Courtesy of BMW OF NORTH AMERICA, INC.

Check support bearing (1) for damage, replace if necessary.

Attach support bearing (1) to piston rod.

Coat mounts (2) with Circo Light (sourcing reference: BMW Parts Service).

Fig 15: Checking Support Bearing For Damage
G06203952Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Joint plate (1) is correctly seated in support bearing mounts after tension is relieved on coil spring.

Attach joint plate (1) to piston rod.

Replace nut (2) and tighten down (gripping piston rod in so doing).

Tightening torque 31 31 2AZ  , see 31 31 SPRING STRUTS

Fig 16: Identifying Joint Plate With Nut
G06203953Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Upper coil of coil spring must rest positively on support bearing!
Lower end of coil spring (2) must rest on stop of spring pad (1)!

Relieve tension on coil spring.

Check installation position of gaiter (3), correct fold if necessary.

Fig 17: Identifying Installation Position Of Gaiter
G06203954Courtesy of BMW OF NORTH AMERICA, INC.

After installation: