11 31 575 Adjusting camshaft timing (S65)
Special tools required:
- 00 9 120
- 11 5 320
- 11 9 970
- 11 9 971
- 11 9 972
See MAINTENANCE AND GENERAL INFORMATION - SPECIAL TOOLS .
See ENGINE - SPECIAL TOOLS .
The letters/numbers on the camshafts (E1 and A1) and (E2 and A2) must point upwards.
Do not release the central bolts of the adjustment units without the special tool 11 9 970 (risk of damage!).
If the special tool 11 9 970 cannot be positioned on the dihedron of the camshafts, bar the engine at the central bolt until the special tool 11 9 970 can be secured on the cylinder head.
Release bolts (1) on cylinder bank 1.
Remove timing case cover (2).
Installation:
Replace seal.
Release bolts (1) on cylinder bank 2.
Remove timing case cover (2).
Installation:
Replace seal.
Danger of mixing up both special tool bores.
- 10° before TDC
- TDC= top dead center.
Before the crankshaft can be secured, the gauges 11 9 970 must be positioned on the camshafts.
Rotate crankshaft at central bolt.
Position of inlet camshaft, cylinders 1-4.
Designation (E1) on dihedron points upwards.
Position of exhaust camshaft, cylinders 1-4.
Designation (A1) on dihedron (1) points upwards.
Rotate inlet camshaft with open-end wrench (1) with minimal effort at hexagon head in direction of arrow until special tool 11 9 972 can be attached.
Designation (E1) on dihedron points upwards.
Secure special tool 11 9 972 with bolts (2) on cylinder head to 10 Nm.
Rotate exhaust camshaft with open-end wrench with minimal effort in direction of arrow until special tool 11 9 971 can be attached.
Designation (A1) on dihedron points upwards.
Secure special tool 11 9 971 with bolts (1) on cylinder head to 10 Nm.
Release central bolt (1).
Release central bolt (2).
Installation:
Replace central bolts (1 and 2).
Central bolts must be fully screwed once.
Cylinders 1 to 4:
Always start screwing on the inlet side.
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
- Unscrew central bolt.
- Preload central bolt to 10 Nm.
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
- Unscrew central bolt.
- Preload central bolt to 10 Nm.
Camshafts, cylinders 1-4, remain secured with special tool 11 9 970 .
Release special tool 11 5 320 and continue barring engine at central bolt 10° to firing TDC position of cylinder no. 1 .
Installation:
This minimizes timing chain play.
Secure crankshaft with special tool 11 5 320 .
Cylinders 1 to 4:
Always start screwing on the inlet side.
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
Position of inlet camshaft, cylinders 5-8.
Designation (E2) on dihedron points upwards.
Installation:
If necessary, crank at crankshaft central bolt.
Position of exhaust camshaft, cylinders 5-8.
Designation (A2) on dihedron points upwards.
Secure inlet camshaft with special tool 11 9 971 .
Secure exhaust camshaft with special tool 11 9 972 .
Secure special tools 11 9 971 and 11 9 972 with bolts (1) on cylinder head to 10 Nm.
Release central bolt (1).
Release central bolt (2).
Installation:
Replace central bolts (1 and 2).
Central bolts must be fully screwed once.
Cylinders 5 to 8:
Always start screwing on the inlet side.
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
- Unscrew central bolt.
- Preload central bolt to 10 Nm.
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
- Unscrew central bolt.
- Preload central bolt to 10 Nm.
Camshafts, cylinders 5-8, remain secured with special tool 11 9 970 .
Release special tool 11 5 320 and continue barring engine at central bolt 10° to firing TDC position of cylinder no. 1 .
Installation:
This minimizes timing chain play.
Secure crankshaft with special tool 11 5 320 .
Cylinders 5 to 8:
Always start screwing on the inlet side.
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
Secure central bolt (1) with special tool 00 9 120 .
- Joining 20 Nm
- Settling torque 80 Nm
- Torsion angle 200°
Remove all special tools.
Remove all special tools.
Check timing.
Assemble engine.