61 13... Special tools for wiring harness repairs

Special tools required: 

• 12 1 080 
• 61 0 200 
• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 300 
• 61 0 400 
• 61 1 190 
• 61 4 320 
• 61 9 041 
• 61 9 044 

Release and press-out tool: 

• Special tool 61 0 300 

Fig 1: Identifying Special Tool Kit

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Fig 2: Identifying Special Tool

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Crimping stop parts (small contacts): 

• special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head (stripping insulation and cutting fibre-optic cables to length) 
     Fig 3: Identifying Crimping Stop Parts (Small Contacts)

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  3. Crimping head (crimping fibre-optic cable contacts) 
  4. Crimping head (crimping MQS contacts) 
  5. Crimping head (crimping MPQ contacts) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Handling: 

Fig 4: Identifying Crimping Stop Parts (Large Contacts)

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Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver 

Fig 5: Identifying Hand Crimping Tool And Matrix

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Repair kit for ignition cables and for crimping fan connector receptacles 4 mm² :

• special tool 12 1 080 

Handling: 

• Crimping stop parts (contacts) 

Fig 6: Identifying Special Tool Kit (12 1 080)

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Repairing ribbon cables: 

• special tool 61 1 190 

Handling: 

• Repairing ribbon cables 

Fig 7: Identifying Special Tool (61 1 190)

Courtesy of BMW OF NORTH AMERICA, INC.