LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2241 (General Electrical System - Repair - E92/93) >> Plug Connection, Terminals >> 61 13... Repairing airbag leads (build date/version affected 04/2008 to 07/2008)

61 13... Repairing airbag leads (build date/version affected 04/2008 to 07/2008)

WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Read and comply with safety regulations  for handling airbag modules and pyrotechnical belt tensioners. See 72 00... SAFETY REGULATIONS FOR HANDLING COMPONENTS WITH GAS GENERATORS .
Improper handling can lead to triggering of the pyrotechnical seat belt pretensioner or side airbag, resulting in injuries.

Switch off ignition!

IMPORTANT: Always lead repair cable set for belt tensioner and seat airbag in event of a fault on driver's and passenger's sides.

Necessary preliminary tasks: 

Unlock plug connections (1) and disconnect.

Disconnect plug (2).

Fig 1: Identifying Plug Connections And Plug
G06177633Courtesy of BMW OF NORTH AMERICA, INC.

Release cable tie (1).

Unlock cap (2) on both sides and pull out in direction of arrow.

Installation: 

Secure wiring harness for strain relief with cable tie on plug housing.

Fig 2: Releasing Cable Tie
G06177634Courtesy of BMW OF NORTH AMERICA, INC.
Fig 3: Identifying Strip Insulation
G06177635Courtesy of BMW OF NORTH AMERICA, INC.

Strip insulation (1) and disconnect cables in accordance with table.

PIN COLOR REFERENCE CHART

Driver's seat:
Pin 16 Yellow/Red GSF+
Pin 17 Yellow/Brown GSF-
Pin 18 Yellow SIAVL+ for LHD
  Blue SIAVR+ for RHD
Pin 19 Brown SIAVL-/VR-
PIN COLOR REFERENCE CHART

Passenger seat:
Pin 16 Blue/Red GSBF+
Pin 17 Blue/Brown GsBF-
Pin 18 Blue SIAVR+ for LHD
  Yellow SIAVL+ for RHD
Pin 19 Brown SIAVR-/VL-

Cut cable (1) with BMW-recommended cable stripper and strip insulation.

  1. Dimension A = 11 cm
    Fig 4: Identifying Cable Dimension
    G06177636Courtesy of BMW OF NORTH AMERICA, INC.

Cut repair cable (1) with BMW-recommended cable stripper and strip insulation.

Cut repair wiring harness 11 cm.

  1. Dimension A = 11 cm
    Fig 5: Identifying Repair Cable
    G06201950Courtesy of BMW OF NORTH AMERICA, INC.

Connect repair cable (1) with butt connector to vehicle wiring harness.

Fig 6: Connecting Repair Cable
G06177638Courtesy of BMW OF NORTH AMERICA, INC.

Slide shrink-on hoses  (1) over ignition circuit leads (2).

IMPORTANT: Do not burn shrink-on sleeve.

With hot air blower, shrink the shrink-on hose on both sides of shrink-on hose until glue emerges uniformly all round.

Fig 7: Sliding Shrink-On Hoses Over Ignition Circuit Leads
G06177639Courtesy of BMW OF NORTH AMERICA, INC.

Connect ignition circuit lead (1) with special tool 61 0 327  in accordance with table.

Fig 8: Connecting Ignition Circuit Lead
G06201953Courtesy of BMW OF NORTH AMERICA, INC.