LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2235 (Exhaust System - Repair (N63)) >> Mufflers, Petrol >> 18 12 031 Replacing rear silencer (N63)

18 12 031 Replacing rear silencer (N63)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2014 BMW X6, 2013 BMW X6, 2012 BMW X6, 2011 BMW X6, and 2010 BMW X6. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Scalding hazard! 
Only perform this work after engine has cooled down.
Danger of injury! 
Removal of the exhaust system must be carried out with the assistance of a second person.

Necessary preliminary tasks: 

Support exhaust system with special tool 31 2 220.

NOTE: Texts refer to and illustrations show the left side. The procedure is identical for the right side.
Fig 1: Supporting Exhaust System With Special Tool
G04742070Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If the separation point is not marked by a punch mark on the pipe, determine the separation point by means of the pipe length on the new rear silencer.

Carry over separation point to faulty rear silencer (3) and mark out. Secure rear silencer against falling off. Cut through exhaust pipes at marked point with a suitable tool.

Fig 2: Carrying Over Separation Point To Faulty Rear Silencer
G00530391Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical. Release screw (1). Tightening torque 18 20 3AZ.

Fig 3: Identifying Exhaust System Screw
G06179235Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical. Unscrew nuts (1). Tightening torque 18 20 4AZ. . Detach hose (2) from vacuum unit and release at clamp (3). Lower and remove rear silencer with assistance of a second person.

Fig 4: Detaching Hose From Vacuum Unit
G06179236Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Install, adjust new rear silencer and connect with hose clamp. Centre clamp and tighten down. Tightening torque 18 31 5AZ . The procedure is identical on both sides.

Fig 5: Tightening Centre Clamps
G04794086Courtesy of BMW OF NORTH AMERICA, INC.

Installation note:  Align both exhaust tailpipes (1) of rear silencer in each case centrally to recesses in rear apron.

Fig 6: Aligning Tail Pipes Of Rear Muffler
G06179237Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check rubber mount for damage. Replace damaged rubber mount. Check exhaust system for leaks.