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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2210 (Manual Transmission - Repair) >> Bearing In Housing, Sealing Ring >> 23 12 059 Replacing Radial Shaft Seal For Output Shaft (GS6-53BZ/DZ)

23 12 059 Replacing Radial Shaft Seal For Output Shaft (GS6-53BZ/DZ)

WARNING: This page is about a different car, the 2010 BMW 135i, 2009 BMW 135i, and 2008 BMW 135i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

IMPORTANT: After completion of work, check gear oil level. See DRAINING/TOPPING UP GEAR OIL IN MANUAL TRANSMISSION . Use only approved transmission oil. Failure to comply with this instruction will result in serious damage to the transmission.

Necessary preliminary tasks: 

Brace output flange with special tool 23 0 020. See Fig 1.

Release collar nut with special tool 23 2 320.

Release E90, 91 M57T2, E60S85 with special tool 23 0 200.

Installation: 

Mark flange with thermo pin and heat to min. 80-100°.

WARNING: Scalding hazard! Fit flange wearing suitable protective gloves only!
IMPORTANT: Do not drive on flange.
Fig 1: Removing Collar Nut Using Special Tool 23 2 320
G04726037Courtesy of BMW OF NORTH AMERICA, INC.

Secure collar nut with Loctite 243.

Detach output flange (1) with special tool 33 1 150 and adapter plate 33 1 154 from output shaft. See Fig 2.

Fig 2: Removing Output Flange Using Special Tool 33 1 150 And Adapter Plate 33 1 154
G04742232Courtesy of BMW OF NORTH AMERICA, INC.

Release screw on special tool 23 3 210  .

Slide special tool 23 3 210  over output shaft and screw into sealing ring firmly.

Fig 3: Sliding Special Tool 23 3 210 Over Output Shaft
G04726039Courtesy of BMW OF NORTH AMERICA, INC.

Insert screw into special tool 23 3 210  again and continue turning until sealing ring is pulled out of transmission housing.

If necessary, remove ring spring of sealing ring.

Fig 4: Inserting Screw Into Special Tool 23 3 210
G04726040Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Coat sealing lips of new radial seal with gear oil.

Drive in radial seal as far as it will go with special tool 23 3 230  and plastic hammer.

Fig 5: Drive In Radial Seal Using Special Tool 23 3 230
G04726041Courtesy of BMW OF NORTH AMERICA, INC.