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18 12 046 Replacing front muffler (N52, N52K)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 BMW 128i, 2012 BMW 128i, 2011 BMW 128i, 2010 BMW 128i, and 2009 BMW 128i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See MAINTENANCE AND GENERAL INFORMATION - SPECIAL TOOLS .

See FRONT AXLE - SPECIAL TOOLS .

WARNING: Scalding hazard! 
Only perform these tasks on an engine that has cooled down.

Support front muffler with special tool 31 2 220  .

Fig 1: Supporting Rear Silencer With Special Tool 31 2 220
G04742070Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If the cutting line is not marked by a punch mark in the pipe, determine the cutting line by means of the pipe length on the new front muffler.
Carry over cutting line to faulty front silencer (1) and mark out.
Fig 2: Identifying Rear Muffler And Front Silencer
G05777771Courtesy of BMW OF NORTH AMERICA, INC.

Cut exhaust pipe at marked point with special tool 00 2 210  and deburr.

Fig 3: Identifying Special Tool 00 2 210
G04742078Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts.

Installation: 

Replace self-locking nuts.

Replace seal.

Tightening torque 18 20 1AZ, see 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 4: Locating Self-Locking Nuts
G05758981Courtesy of BMW OF NORTH AMERICA, INC.

Release bolt and remove bracket (1).

Tightening torque 18 20 2AZ, see 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 5: Locating Bolt And Bracket
G05777756Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten screw connection.

Installation: 

Tightening torque 18 20 3AZx.18 20 EXHAUST SYSTEM SUSPENSION .

Fig 6: Locating Nut
G05476210Courtesy of BMW OF NORTH AMERICA, INC.

Release screws and remove reinforcement plate (1).

Lower exhaust system and remove.

Tightening torque 51 61 7AZ, see 51 61 REINFORCEMENT, BODY (CONVERTIBLE) .

Fig 7: Identifying Reinforcement Plate
G04778261Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Connect front silencer to rear silencer by means of clamp and align.

Centre clamp and tighten down.

Tightening torque 18 20 8AZ, see 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 8: Identifying Centre Clamp
G04742097Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Add final details to vehicle.
Check exhaust system for leaks.