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11 12 000 Removing And Installing Or Sealing Cylinder Head Cover (N52K)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 BMW 128i, 2012 BMW 128i, 2011 BMW 128i, 2010 BMW 128i, and 2009 BMW 128i. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Aluminum-magnesium materials. No  steel screws/bolts may be used due to the threat of electrochemical corrosion. A magnesium crankcase requires aluminum screws/bolts exclusively. Aluminum screws/bolts must be replaced each time they are released  . Aluminum screws/bolts are permitted with and without color coding (blue). For reliable identification: Aluminum screws/bolts are not magnetic  . Jointing torque and angle of rotation must be observed without fail (risk of damage)  .

Necessary preliminary tasks: 

NOTE: Illustrations feature the E91.

Detach sealing (1) from cowl panel.

Fig 1: Detach Sealing From Cowl Panel
G00526768Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1). Remove cover (2).

Fig 2: Release Screws And Remove Cover
G00526769Courtesy of BMW OF NORTH AMERICA, INC.

Loosen nut (1).

Fig 3: Loosen Nut
G00526770Courtesy of BMW OF NORTH AMERICA, INC.

Tape off engine compartment lid (1) with adhesive tape. Lift cover (2) in direction of arrow. Support cover with cloth (3). Release screw (4) of right cover.

Fig 4: Removing Right Cover Components
G00526771Courtesy of BMW OF NORTH AMERICA, INC.

Remove right cover (1). Remove electronics box cover. Release rubber gaskets (2) on wiring harness from electronics box. Tie up wiring harness (3) on engine compartment lid.

Fig 5: Removing Right Cover
G00526772Courtesy of BMW OF NORTH AMERICA, INC.

Unlock connector (1) from coolant thermostat and detach. Unlock connector (2) on oil pressure switch and detach. Unlock connector (3) on coolant temperature sensor (3) and detach. Detach connector strip (4) from fuel injection pipe. Unclip oxygen sensor cable (5).

Fig 6: Disconnecting Sensor Connections
G00526773Courtesy of BMW OF NORTH AMERICA, INC.

Detach plug connection of VVT sensor (1). Release ground connections (2) on engine. Unlock connector (3) of eccentric shaft servomotor and detach.

Fig 7: Unlock Connector Of Eccentric Shaft Servomotor And Detach
G00526774Courtesy of BMW OF NORTH AMERICA, INC.

Unlock plug connections (1) of ignition coils and detach. Unlock cable channel (2) of cylinder head cover and detach. Remove ignition coils.

Fig 8: Unlock Cable Channel Of Cylinder Head Cover And Detach
G00526775Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and detach engine vent hose (1).

If necessary, pull off metal bracket (2) in direction of arrow.

Release screws (3) on electric servomotor. Remove servomotor (4).

Fig 9: Pulling Off Metal Bracket
G00526776Courtesy of BMW OF NORTH AMERICA, INC.

Tightening torque. See 11 37 3AZ in 11 37 VARIABLE VALVE GEAR .

IMPORTANT: Observe different screw lengths.

Unfasten screws (1) and threaded bolts (2).

Tightening torque. See 11 12 5AZ in CYLINDER HEAD WITH COVER .

Fig 10: Identifying Screws
G04751032Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Slotted sleeves (2) for guiding ignition coils in cylinder head cover (1) must be replaced.  .

Remove slotted sleeves (2).

Fig 11: Identifying Cylinder Head Cover And Slotted Sleeves
G04751033Courtesy of BMW OF NORTH AMERICA, INC.

Tightening torque. See 11 12 5AZ in CYLINDER HEAD WITH COVER .

Installation: 

Clean all sealing faces (1 and 2).

IMPORTANT: Do not use any metal-cutting tools.
Fig 12: Identifying Seal And Sealing Faces
G04751034Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Replace gaskets (1 and 2).

Assemble engine.