LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 2092 (Exhaust System - Repair (N51)) >> Mufflers Petrol >> 18 10 031 Replacing rear muffler (N51)

18 10 031 Replacing rear muffler (N51)

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2013 BMW 128i, 2012 BMW 128i, 2011 BMW 128i, 2010 BMW 128i, and 2009 BMW 128i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

See MAINTENANCE AND GENERAL INFORMATION - SPECIAL TOOLS .

See FRONT AXLE - SPECIAL TOOLS .

WARNING: Scalding hazard! 
Only perform these tasks on an engine that has cooled down.

Support rear muffler with special tool 31 2 220.

Fig 1: Supporting Rear Muffler With Special Tool
G04742070Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If the cutting line is not marked by a punch mark in the pipe, determine the cutting line by means of the pipe length on the new rear muffler (4).

Carry over cutting line to faulty rear muffler (4) and mark out.

Fig 2: Identifying Rear Muffler
G05758989Courtesy of BMW OF NORTH AMERICA, INC.

Cut exhaust pipe at marked point with special tool 00 2 210 and deburr.

Fig 3: Identifying Special Tool 00 2 210
G04742078Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten nut.

Tightening torque 18 20 4AZ, see 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 4: Locating Nut
G05758984Courtesy of BMW OF NORTH AMERICA, INC.

Release screw on right bracket.

Tightening torque 18 20 5AZ, see 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 5: Locating Screw On Right Bracket
G05476212Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Connect front muffler to rear muffler by means of clamp and align.

Centre clamp and tighten down.

Tightening torque 18 20 8AZ, see 18 20 EXHAUST SYSTEM SUSPENSION .

Fig 6: Identifying Muffler Clamp
G04742097Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Check exhaust system for leaks.