51 22 170 Removing and installing / replacing outside handle on left or right back door

WARNING: This page is about a different car, the 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

51 2 220

NOTE: If replacing version with Comfort Access/CA:
In order to avoid Comfort Access malfunction, use only original BMW paints on the outside handle with electrically non-conducting primer.
New part (from 09/2005) is provided with electrically non-conducting primer.

Removal:

NOTE: Installation is described separately from removal.

Unclip seal (1) in direction of arrow.

Fig 1: Identifying Seal

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NOTE: Protect bore (1) against scratching (risk of corrosion).

IMPORTANT: If the screw is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Pull outside handle (2) outwards/upwards until screw (3) is accessible and hold.

Using special tool 51 2 220 , screw down screw (3) in counterclockwise direction and thereby secure outside handle (2).

Fig 2: Pulling Outside Handle And Screws

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Tightening torque 51 22 5AZ .

Pull off outside handle (1) from rear lock actuator (2).
Pull off outside handle (1) downwards (as shown in illustration) from front lock actuator (3).

Fig 3: Pulling Outside Handle Of Rear Lock Actuator

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Installation:

Following parts on outside handle (4) must not be damaged or missing:

Rear mounting
Front mounting
Felt strip (if available for refitting/replacement no longer required)

Fig 4: Identifying Rear Mounting, Front Mounting And Felt Strip

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Stop pad (1) must be fitted.

Insert outside handle (4) with bore (3) correctly in mounting (2).

Engage mounting (5) of outside handle (4) correctly in lock actuator (6).

Fig 5: Identifying Outside Handle, Mounting And Lock Actuator

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NOTE: Protect bore (1) against scratching/damaged paintwork (risk of corrosion).

IMPORTANT: If the screw is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Grip outside handle (2) and, using special tool 51 2 220 , screw down screw (3) in clockwise direction.

Tightening torque 51 22 5AZ .

Carry out function check only with door open.

Fig 6: Pulling Outside Handle And Screws

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