51 21 180 Removing and installing/replacing cover on outside handle

WARNING: This page is about a different car, the 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If replacing version with Comfort Access/CA:
In order to avoid Comfort Access malfunction, use only original BMW paints on the cover with electrically non-conducting primer.
New part (from 09/2005) is provided with electrically non-conducting primer.

Necessary preliminary tasks:

Remove OUTSIDE HANDLE

2-door Models:

Remove trim (2).

Fig 1: Identifying Lever Out Cap (2-Door Models)

G04760970

Courtesy of BMW OF NORTH AMERICA, INC.

4-door Models:

Remove trim (2).

Fig 2: Identifying Lever Out Cap (4-Door Models)

G04760971

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Protect bore (1) against scratching (risk of corrosion).

Release screw (2).

Installation:

Press cover (3) slightly towards rear when screwing down (gap).

Tightening torque 51 21 8AZ .

Fig 3: Identifying Trim Screws And Cover

G04760979

Courtesy of BMW OF NORTH AMERICA, INC.

Remove stop pad (1).

Fig 4: Removing Stop Pad

G04760980

Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Press mounting (2) back, lever out cover (3) at rear and remove in direction of arrow.

Tightening torque 51 21 7AZ .

Fig 5: Pressing Mounting Back Of Lever Out Cover

G05506473

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Following parts of cover on outside handle (5) must not be damaged or missing:

Thread
Bridges
Bridges
Screw surface

Fig 6: Identifying Thread, Bridges And Screws

G04760982

Courtesy of BMW OF NORTH AMERICA, INC.