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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1851 (Body Equipment - Repair) >> Rear Door Locks, Handles, Fittings >> 51 22 170 Removing and installing / replacing outside handle on left or right back door

51 22 170 Removing and installing / replacing outside handle on left or right back door

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Special tools required: 

NOTE: If replacing version with Comfort Access/CA: 
In order to avoid Comfort Access malfunction, use only original BMW paints on the outside handle with electrically non-conducting primer.
New part (from 09/2005) is provided with electrically non-conducting primer.

Removal: 

NOTE: Installation is described separately from removal.

Unclip seal (1) in direction of arrow.

Fig 1: Uncliping Seal
G05477699Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Protect bore (1) against scratching (risk of corrosion).
IMPORTANT: If the screw is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Pull outside handle (2) outwards/upwards until screw (3) is accessible and hold.

Fig 2: Pulling Outside Handle
G05477700Courtesy of BMW OF NORTH AMERICA, INC.

Using special tool 51 2 220  , screw down screw (3) in counterclockwise direction and thereby secure outside handle (2).

Tightening torque 51 22 5AZ  . See 22 REAR DOOR LOCKS, HANDLE .

  1. Pull off outside handle (1) from rear lock actuator (2).
  2. Pull off outside handle (1) downwards (as shown in illustration) from front lock actuator (3).
    Fig 3: Pulling Off Outside Handle From Rear Lock Actuator
    G05477701Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts on outside handle (4) must not be damaged or missing:

  1. Rear mounting
  2. Front mounting
  3. Felt strip (if available for refitting/replacement no longer required)
    Fig 4: Identifying Rear Mounting And Front Mounting
    G05477651Courtesy of BMW OF NORTH AMERICA, INC.

Stop pad (1) must be fitted.

Insert outside handle (4) with bore (3) correctly in mounting (2).

Engage mounting (5) of outside handle (4) correctly in lock actuator (6).

Fig 5: Insert Outside Handle (4) With Bore (3) Correctly In Mounting (2)
G05477703Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Protect bore (1) against scratching/damaged paintwork (risk of corrosion).
IMPORTANT: If the screw is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.
Fig 6: Identifying Outside Handle
G05477700Courtesy of BMW OF NORTH AMERICA, INC.

Grip outside handle (2) and, using special tool 51 2 220  , screw down screw (3) in clockwise direction.

Tightening torque 51 22 5AZ  . See 22 REAR DOOR LOCKS, HANDLE .

Carry out function check only with door open.