LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1847 (Brakes - Repair) >> 11 Front Brakes >> 34 11 000 Removing and installing/replacing brake pads on both front disc brakes

34 11 000 Removing and installing/replacing brake pads on both front disc brakes

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 528xi, 2010 BMW 528i, 2009 BMW 528xi, 2009 BMW 528i, and 2008 BMW 528xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

IMPORTANT: The brake pad wear sensor must be replaced once it has been removed (brake pad wear sensor loses its retention capability in the brake pad). 
IMPORTANT: Sport brake pads for M5 / M6:

Necessary preliminary tasks: 

Observe SAFETY INSTRUCTIONS on raising the vehicle.

Lever out retaining spring (1) in direction of arrow towards rear.

Installation: 

Attach retaining spring (1) first at top and bottom and then allow retaining lug (2) to engage in recess of brake caliper housing.

Fig 1: Removing Retaining Spring
G04742620Courtesy of BMW OF NORTH AMERICA, INC.

Remove plastic plugs (1).

Fig 2: Identifying Plastic Plugs
G04742621Courtesy of BMW OF NORTH AMERICA, INC.

Left:

Pull brake pad wear sensor (1) towards rear out of pad.

Release guide screws (2) with special tool 34 1 080  . Withdraw brake caliper backwards.

Installation: 

Only clean guide screws; do not grease.

Check threads.

Replace all guide screws which are not in perfect condition.

Tightening torque 34 11 3AZ .

Fig 3: Identifying Guide Screws
G05476857Courtesy of BMW OF NORTH AMERICA, INC.

Press back brake pads and piston with special tool 34 6 320  .

IMPORTANT: When forcing piston back:
  • Pay attention to brake fluid level in expansion tank; brake fluid that spills over will damage paintwork.

Press brake pads inwards and remove.

The two brake pads are seated with a spring in the piston or in the brake caliper housing and must not be mixed up.

Fig 4: Identifying Special Tool (34 6 320) On Back Brake Pads And Piston
G04742623Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Mark any worn brake pads.

In the event of one-sided brake pad wear, do not change brake pads round.

Observe MINIMUM THICKNESS OF BRAKE PADS .

Clean brake pads.

Do not apply grease to brake pad backplate.

Fig 5: Locating Mark On Brake Pads
G04742624Courtesy of BMW OF NORTH AMERICA, INC.

Check minimum brake disc thickness:

Fig 6: Checking Minimum Brake Disc Thickness
G04726574Courtesy of BMW OF NORTH AMERICA, INC.

New brake pads may only be installed if the brake disc thickness is greater than or equal to the MINIMUM BRAKE DISC THICKNESS (MIN TH) (not incl. M vehicles).

In the case of M vehicles and perforated brake discs, new brake pads may only be installed if the brake disc thickness is greater than the MINIMUM BRAKE DISC THICKNESS (MIN TH).

Check dust sleeve (1) for damage and replace if necessary.

Clean contact face (2) of brake piston and apply a thin coating of anti-squeak compound.

IMPORTANT: Dust sleeve must not come into contact with anti-squeak compound as this may cause the dust sleeve to swell.
Fig 7: Identifying Dust Sleeve And Contact Face Of Brake Piston
G05476861Courtesy of BMW OF NORTH AMERICA, INC.

Clean mounting faces (1) and (2) of brake pad hammer heads/brake caliper housing and coat with anti-squeak compound.

NOTE: Grease contact surfaces on brake caliper at top and bottom.
Fig 8: Identifying Grease Applying Area On Brake Caliper
G04726587Courtesy of BMW OF NORTH AMERICA, INC.

Clean mounting face (3) of brake caliper and apply a thin coating of anti-squeak compound.

Fig 9: Identifying Mounting Face Of Brake Caliper
G04726588Courtesy of BMW OF NORTH AMERICA, INC.

Clean brake caliper holder at hammerhead guides and apply a thin coating of anti-squeak compound. See BRAKES - OPERATING FLUIDS .

Fig 10: Locating Brake Caliper Holder
G04726589Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: After completing work:
  • Fully depress brake pedal several times so that brake pads contact brake discs.
  • When installing new brake pads at front and rear axles, brake fluid level must be brought up to "MAX" marking.
  • Read and comply with notes on BREAKING IN NEW BRAKE DISCS / BRAKE PADS .
  • When replacing pads, reset CBS display in accordance with factory specification.
IMPORTANT: On the E60 M5 and E63/E64 M6 the fault memory entry "Mastervac vacuum pressure sensor" may be stored after the brake pads have been replaced.
The fault memory entry must be deleted. The vacuum pressure sensor only has to be replaced if the fault is entered repeatedly.