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11 31 036 Removing And Installing/Replacing Left Exhaust Camshaft (N62/N62TU)

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.

(cylinder bank 5 to 8) 

Necessary preliminary tasks: 

Remove slide rail (1).

Fig 1: Identifying Slide Rail
G04739892Courtesy of BMW OF NORTH AMERICA, INC.

Rotate exhaust camshaft at hexagon head until exhaust cam on cylinder (6) is facing upwards.

Fig 2: Identifying Exhaust Camshaft Lobe
G04739893Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Camshaft bearing caps of cylinders 1 to 4 and 5 to 8 must not be mixed up.
NOTE: Bearing caps of exhaust camshaft are marked on cylinder bank 5 to 8 with R A1 to R A5 from inlet side.

Release nuts and remove bearing cap R A1.

Fig 3: Identifying Bearing Cap R A1 And Nuts
G04739894Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Retaining clips (1) for oil line are fitted on bearing caps 3 and 5.

Release nuts on bearing caps R A2 to R A5.

Fig 4: Identifying Nuts And Bearing Caps
G04739895Courtesy of BMW OF NORTH AMERICA, INC.

Remove bearing caps R A2 to R A5.

Fig 5: Identifying Bearing Caps R A2 To R A5
G04739896Courtesy of BMW OF NORTH AMERICA, INC.

Remove exhaust camshaft (1).

Fig 6: Identifying Exhaust Camshaft
G04739897Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, replace plain compression rings (1).

IMPORTANT: Plain compression rings (1) can easily break.

Plain compression rings (1) are engaged at joint.

Press compression ring (1) on one side into groove, pull up on other side and remove catch.

Carefully pull compression ring (1) apart and remove towards front.

Fig 7: Identifying Plain Compression Rings Groove
G04739815Courtesy of BMW OF NORTH AMERICA, INC.

If necessary, replace sensor gear (1).

Release screw (2) and remove sensor gear (1).

Fig 8: Identifying Sensor Gear And Screw
G04739899Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Installation of exhaust camshaft is described separately from removal.

Clean all bearings and cams of exhaust camshaft and lubricate with engine oil.

NOTE: Camshaft has a groove and sensor gear has a lug for fastening purposes.
Fig 9: Identifying Camshaft Groove
G04739900Courtesy of BMW OF NORTH AMERICA, INC.

Fit sensor gear (1) and align to groove in camshaft.

Insert screw (2) and tighten down.

Tightening torque. See ENGINE - TIGHTENING TORQUES -- ALPINA .

Fig 10: Identifying Sensor Gear And Screw
G04739899Courtesy of BMW OF NORTH AMERICA, INC.

Installing plain compression rings (1):

IMPORTANT: Plain compression rings (1) can easily break.

Carefully pull compression ring (1) apart and install from front.

Press compression ring (1) on one side into groove, install catch on other side.

Fig 11: Identifying Compression Ring Groove
G04739819Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Rocker arms (1) of exhaust camshaft are of same design as rocker arms of inlet camshaft.
The classification 3 shown in the graphic has no effect on the function on the exhaust camshaft.
Fig 12: Identifying Rocker Arms Of Exhaust Camshaft
G04739903Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Rocker arms (1) slip slightly when exhaust camshaft is fitted.
Make sure rocker arms (1) are secured as illustrated on hydraulic valve clearance compensating elements and on valves.

Used rocker arms (1) may only be reused in the same position.

Align rockers (1) straight.

Fig 13: Identifying Rocker Arms
G04739904Courtesy of BMW OF NORTH AMERICA, INC.

Lubricate exhaust camshaft and bearing caps with engine oil.

Install exhaust camshaft (1).

Rotate exhaust camshaft (1) until exhaust cam on cylinder 6 is facing upwards.

Fig 14: Identifying Exhaust Camshaft
G04739905Courtesy of BMW OF NORTH AMERICA, INC.

Check dowel sleeves (2) for damage and correct installation position.

Ends of compression rings (1) point upwards.

Make sure compression rings (1) are engaged at ends.

Fig 15: Identifying Dowel Sleeves And Ends Of Compression Rings
G04739906Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Camshaft bearing caps of cylinders 1 to 4 and 5 to 8 must not be mixed up.
NOTE: Bearing caps of exhaust camshaft are marked on cylinder bank 5 to 8 with R A1 to R A5 from inlet side.

Fit bearing caps R A2 to R A5.

Fig 16: Identifying Bearing Caps R A2 To R A5
G04739896Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Retaining clips (1) for oil line are fitted on bearing caps 3 and 5.

Insert nuts and tighten by hand without play.

Tighten down nuts on bearing caps R A2 to R A5 in 1/2 turn increments evenly from inside to outside.

Tightening torque. See ENGINE - TIGHTENING TORQUES -- ALPINA .

Fig 17: Identifying Nuts And Bearing Caps
G04739895Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Camshaft bearing caps of cylinders 1 to 4 and 5 to 8 must not be mixed up.

Fit bearing cap R A1 in such a way that marking is legible from inlet side.

Install nuts and tighten down.

Tightening torque. See ENGINE - TIGHTENING TORQUES -- ALPINA .

Fig 18: Identifying Bearing Cap R A1 And Nuts
G04739894Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: A gasket (2) is installed between cylinder head and slide rail (1).

Replace gasket (2) and preinstall on slide rail (1).

Fig 19: Identifying Slide Rail
G04739910Courtesy of BMW OF NORTH AMERICA, INC.

Install slide rail (1) with gasket, insert screw and tighten down.

Fig 20: Identifying Slide Rail
G04739892Courtesy of BMW OF NORTH AMERICA, INC.

Rotate exhaust camshaft against direction of rotation until cam on 5th cylinder points upwards at an angle as shown in illustration.

Fig 21: Identifying Exhaust Camshaft Lobe
G04739912Courtesy of BMW OF NORTH AMERICA, INC.

Install inlet and exhaust adjustment unit on left side.  See 11 36 047 REMOVING AND INSTALLING/REPLACING INLET AND EXHAUST ADJUSTMENT UNITS ON LEFT SIDE (N62/N62TU) .

Install spark plugs on cylinder bank 5 to 8.

Install left cylinder head cover.  See 11 12 005 REMOVING AND INSTALLING/SEALING LEFT CYLINDER HEAD COVER (N62/N62TU) .

Install ignition coils on cylinder bank 5 to 8.

Assemble engine.