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11 31 505 Adjusting Camshaft Timing (N12)

WARNING: This page is about a different car, the 2008 MINI Cooper and 2007 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

IMPORTANT: Modified procedure for timing adjustment.
The timing is not determined at firing TDC of cylinder no. 1.
All pistons are in the 90° position.
Check locking of adjustment units.
To open the central bolt at the camshaft, grip hexagon on rear of camshaft.
Risk of damage! 

Necessary preliminary tasks: 

IMPORTANT: Danger of mixing up special tool bore.
Balance hole and special tool bore can be mixed up; all pistons must be in the 90° position.
If necessary, determine by means of spark plug bore.

Rotate crankshaft at central bolt.

Slide in special tool 11 9 590  in direction of arrow and block crankshaft.

Fig 1: Identifying Special Tool (11 9 590) On Crankshaft
G04796154Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage!

To open central bolt, mount special tool 11 9 540  on camshaft.

If the setting gauges cannot be positioned, grip the camshaft with an open-end wrench to release the central bolt.

Fig 2: Identifying Special Tool (11 9 540) On Inlet Camshaft
G04796272Courtesy of BMW OF NORTH AMERICA, INC.

Release chain tensioner (have a cleaning cloth ready).

Tightening torque: See ENGINE - TIGHTENING TORQUES .

Fig 3: Identifying Chain Tensioner
G04796303Courtesy of BMW OF NORTH AMERICA, INC.

To open central bolts (1 and 2), mount special tool 11 9 540  on camshafts.

Release central bolts (1 and 2).

Tightening torque: See ENGINE - TIGHTENING TORQUES .

Fig 4: Identifying Central Bolts
G04796308Courtesy of BMW OF NORTH AMERICA, INC.

The designations for the inlet camshaft (IN) and exhaust camshaft (EX) point upwards.

Both camshafts (inlet and exhaust) have three machined surfaces to enable special tool 11 9 450  to be mounted.

The fourth surface is not machined and is crescent-shaped - it must point downwards.

Fig 5: Identifying (IN And EX) Camshaft Installation Position
G04796268Courtesy of BMW OF NORTH AMERICA, INC.

Position of exhaust camshaft (EX) points at an angle to the right in an upper outward direction.

Fig 6: Identifying Exhaust Camshaft Right In Upper Position
G04796269Courtesy of BMW OF NORTH AMERICA, INC.

Position of inlet camshaft (E) points at an angle to the left in an upper outward direction.

Fig 7: Identifying Inlet Camshaft Left In Upper Position
G04796270Courtesy of BMW OF NORTH AMERICA, INC.

Rotate exhaust camshaft with special tool 32 2 100  in direction of arrow.

Fig 8: Identifying Special Tool (32 2 100) On Exhaust Camshaft
G04796312Courtesy of BMW OF NORTH AMERICA, INC.

Pretension camshaft with special tool 32 2 100  .

Attach special tool 11 9 540  (exhaust side) to direction and secure with bolt (1).

Fig 9: Identifying Special Tool (32 2 100 And 11 9 540)
G04796313Courtesy of BMW OF NORTH AMERICA, INC.

Attach special tool 11 9 540  (inlet side) to direction and secure with bolts (1 and 2).

Fig 10: Identifying Special Tool (11 9 540) On Inlet Camshaft
G04796272Courtesy of BMW OF NORTH AMERICA, INC.

Screw special tool 11 9 340  into cylinder head.

Pretension timing chain with special tool 00 9 250  to 0.6 Nm  .

Fig 11: Identifying Special Tool (11 9 340) Into Cylinder Head
G04796315Courtesy of BMW OF NORTH AMERICA, INC.

Secure central bolt (1) with special tool 00 9 120  or an electronic torque wrench.

Tightening torque: See ENGINE - TIGHTENING TORQUES .

Fig 12: Identifying Special Tool (00 9 120) On Central Bolt
G04796316Courtesy of BMW OF NORTH AMERICA, INC.

Secure central bolt (1) with special tool 00 9 120  or an electronic torque wrench.

Tightening torque: See ENGINE - TIGHTENING TORQUES .

Fig 13: Identifying Special Tool (00 9 120) On Central Bolt
G04796317Courtesy of BMW OF NORTH AMERICA, INC.

Remove all special tools.

Assemble engine.