LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1613 (Engine - Repair - Cooper (N12 Engine)) >> 25 Piston With Rings And >> 11 25 671 Replacing Piston Rings On All Pistons (N12)

11 25 671 Replacing Piston Rings On All Pistons (N12)

WARNING: This page is about a different car, the 2008 MINI Cooper and 2007 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

Necessary preliminary tasks: 

Measuring axial clearance of piston rings in piston ring groove.

Technical Data.

NOTE: It is not possible to measure the axial clearance of the oil scraper rings.
Fig 1: Identifying Piston Rings Groove Clearance
G04739784Courtesy of BMW OF NORTH AMERICA, INC.

Remove compression ring and stepped ring upwards with piston ring pliers.

Oil scraper ring comprises two steel band rings and a support spring.

NOTE: Oil scraper ring cannot be removed with piston ring pliers.
Put aside piston rings in correct sequence and installation position.
It might not be possible to find the identification on used piston rings.

Installation: 

New pistons may only be installed together with new piston rings.

Fig 2: Removing Piston Ring
G04739785Courtesy of BMW OF NORTH AMERICA, INC.

Determine gap with a feeler gauge.

Fig 3: Identifying Piston Ring Gap With Feeler Gauge
G04739786Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Piston rings with "TOP" identification must point to piston crown.

Fig 4: Identifying Piston Rings With "TOP" Identification Point
G04796244Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Piston rings with "TOP" identification must point to piston crown.

  1. Plain compression ring
  2. Taper face ring
  3. Two-part oil scraper ring
IMPORTANT: Contact point on oil scraper ring (3) can overlap - risk of damage!  - during installation in cylinder.
Fig 5: Identifying Compression Ring, Taper Face Ring And Two-Part Oil Scraper Ring
G04796245Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: The oil control ring comprises a steel band ring (1) and a support spring (2).

Installation: 

Insert support spring (2) in piston ring groove and then fit steel band ring (1) so that end faces point to each other.

Fig 6: Identifying Support Spring And Steel Band Ring
G04739788Courtesy of BMW OF NORTH AMERICA, INC.

Offset the contact points (1) of the piston rings by approx. 120° to each other but do not position above the piston pin boss. Coat special tool 11 9 670 with sufficient engine oil. Risk of damage  to piston rings!

Fig 7: Identifying Contact Points Of Piston Rings
G04796247Courtesy of BMW OF NORTH AMERICA, INC.

Assemble engine.