LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1476 (Restraints - Repair) >> 11 Seat Belts >> 51 45 055 Removing and installing/replacing airbag cover on passenger side

51 45 055 Removing and installing/replacing airbag cover on passenger side

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2010 BMW X3, 2009 BMW X3, 2008 BMW X3, 2007 BMW X3, and 2006 BMW X3. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

WARNING: Each time the passenger airbag is triggered, it is necessary to replace its airbag cover.
We cannot guarantee that the retaining straps of the airbag cover will not be damaged when the airbag is triggered.
If a damaged airbag cover is reused, we cannot guarantee that the retaining straps will work properly.

Necessary preliminary tasks: 

Lever out airbag cover (1) with special tool 64 1 020. 

Fig 1: Airbag Cover With Special Tool (64 1 020)
G04788797Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: If necessary, remove felt.
Fig 2: Felt
G04786574Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Remove adhesive residue and clean adhesive area with isopropanol.

Apply 5 mm dia. butylene tape (Terostat 2460) on left and right in groove.

A = 30 mm ± 2

B = 15 mm +5/-0

C = 40 mm ± 2

Fig 3: [Adhesive Area]
G04788799Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean adhesive area on airbag cover (3) with isopropanol.

Remove backing paper from butyl.

Lug (2) of airbag cover (3) must snap into groove (1) in instrument panel.

Fig 4: Lug Of Airbag Cover And Groove
G04786576Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1) and remove airbag cover (2).

Tightening torque: 72 12 10AZ, see 72 12 AIRBAG MODULES .

Fig 5: Screws And Airbag Cover
G04788801Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Make sure turning lock of fitting (1) is correctly seated in bore hole.

Fig 6: Turning Lock Of Fitting In Bore Hole
G04786578Courtesy of BMW OF NORTH AMERICA, INC.