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Home >> Mini >> 2010 >> Cooper S, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1474 (Body Equipment - Repair) >> 21 front door locks, handles, fittings >> 51 21 170 Removing and installing or replacing outside handle from left or right front door

51 21 170 Removing and installing or replacing outside handle from left or right front door

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Special tools required: 

Necessary preliminary tasks: 

Removal: 

NOTE: Installation is described separately from removal.

Remove plate (1).

Installation: 

If necessary, replace faulty trim (1).

Fig 1: Plate And Trim
G04788560Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Protect bore (1) against scratching (risk of corrosion).
IMPORTANT: If screw (3) is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Pull outside handle (2) outwards/upwards and hold.

Using special tool 51 2 220  , turn screw (3) in counterclockwise direction and thereby secure outside handle (2).

Tightening torque: 51 21 5AZ, see 51 21 FRONT DOOR LOCKS

Fig 2: Special Tool (51 2 220)
G04788561Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: For removal, outside handle (1) must remain secured with a screwdriver.
  1. Pull off outside handle (1) from rear lock actuator (2).
  2. Pull off outside handle (1) downwards/outwards (in direction of arrow) from front lock actuator (3).
Fig 3: Outside Handle, Front Lock Actuator And Rear Lock Actuator
G04788562Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Following parts on outside handle (4) must not be damaged or missing:

  1. Rear mounting
  2. Front mounting
  3. Felt strip (if available for refitting/replacement no longer required)
Fig 4: Outside Handle
G04760974Courtesy of BMW OF NORTH AMERICA, INC.

Insert outside handle with bore hole correctly in mounting (1).

Snap rear mounting on outside handle correctly into lock actuator (2).

Fig 5: Mounting And Lock Actuator
G04788564Courtesy of BMW OF NORTH AMERICA, INC.

Release screw (1).

Remove seals (2 and 3) in direction of arrow.

If necessary, replace faulty seals (2 and 3).

Fig 6: Seals And Screw
G04788565Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Protect bore (1) against scratching (risk of corrosion).
IMPORTANT: If screw (3) is not correctly secured, the lock mechanism can jump back and the sound insulation must be removed.

Grip outside handle (2) and, using special tool 51 2 220  , screw down screw (3) in clockwise direction.

Tightening torque: 51 21 5AZ, see 51 21 FRONT DOOR LOCKS

Carry out function check only with door open.

Fig 7: Special Tool (51 2 220)
G04788561Courtesy of BMW OF NORTH AMERICA, INC.